RM35X0E _52 Drivetrain _078741 AC60E AUTOMATIC TRANSMISSION / TRANSAXLE _0382314 AUTOMATIC TRANSMISSION UNIT(for 7GR-FKS) A

AC60E AUTOMATIC TRANSMISSION / TRANSAXLE  AUTOMATIC TRANSMISSION UNIT(for 7GR-FKS)  DISASSEMBLY  


PROCEDURE

Hide 35104V 1.REMOVE BREATHER PLUG HOSE

a.
C333273

Remove the breather plug hose from the automatic transmission case sub-assembly.


b.
C414542C01
0.677,0.406 0.677,0.115 0.677,0.115 0.854,0.115 false 1.833,0.99 1.833,0.667 1.833,0.667 2,0.667 false 2.844,1.385 2.844,1.094 2.844,1.094 3.021,1.094 false 2.427,1.875 2.792,1.875 false 0.896,0.01 1.208,0.167 0.313,0.156 10 false *1 2.063,0.594 2.375,0.75 0.313,0.156 10 false *2 3.063,1.01 3.375,1.167 0.313,0.156 10 false *3 2.229,1.792 2.542,1.948 0.313,0.156 10 false *4
*1 Breather Plug Sub-assembly
*2 Breather Plug Hose
*3 Breather Plug
*4 O-ring


Remove the O-ring from the breather plug.


c.

Remove the breather plug sub-assembly and breather plug from the breather plug hose.


Hide 35573 4.REMOVE TRANSMISSION CONTROL SHAFT LEVER LH

a.
C411050

Remove the nut, spring washer and transmission control shaft lever LH from the manual valve lever shaft.


Hide 35015P 6.REMOVE REFILL PLUG

a.
C323947

Remove the refill plug from the extension housing sub-assembly.


b.

Remove the O-ring from the refill plug.


Hide 35104A 7.REMOVE AUTOMATIC TRANSMISSION CASE PLUG

a.
C411042

Remove the 6 automatic transmission case plugs from the automatic transmission case sub-assembly.


b.

Remove the 6 O-rings from the 6 automatic transmission case plugs.


c.
C411043

Using a T55 "TORX" socket wrench, remove the automatic transmission case plug from the automatic transmission case sub-assembly.


d.

Remove the O-ring from the automatic transmission case plug.


Hide 8.REMOVE OIL COOLER TUBE UNION

a.
C414545

Remove the 2 oil cooler tube unions from the automatic transmission case sub-assembly.


b.

Remove the 2 O-rings from the 2 oil cooler tube unions.


Hide 9.REMOVE EXTENSION HOUSING DUST DEFLECTOR

a.
C411045

Using a brass bar and hammer, tap out the extension housing dust deflector from the extension housing sub-assembly.

NOTICE:

Be careful not to damage the extension housing sub-assembly.



Hide 35108 10.REMOVE EXTENSION HOUSING SUB-ASSEMBLY

a.
C333274

Remove the 8 bolts and extension housing sub-assembly from the automatic transmission case sub-assembly.

HINT:

Use a brass bar and hammer to remove the extension housing.



Hide 35108R 11.REMOVE AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL

a.
C324557C01
1.396,0.625 1.24,0.177 1.24,0.177 1.094,0.177 true 0.927,0.094 1.24,0.25 0.313,0.156 10 false *a
*a Protective Tape


Using a screwdriver, pry out the automatic transmission extension housing oil seal from the extension housing sub-assembly.

NOTICE:

Be careful not to damage the extension housing sub-assembly.


HINT:

Tape the screwdriver tip before use.



Hide 35111 12.REMOVE AUTOMATIC TRANSMISSION HOUSING

a.
C332153

Remove the 12 bolts and automatic transmission housing from the automatic transmission case sub-assembly.


Hide 35104 13.SECURE AUTOMATIC TRANSMISSION CASE SUB-ASSEMBLY

a.
C321178

Install the automatic transmission case sub-assembly to an overhaul attachment.


Hide 35159 21.REMOVE BRAKE DRUM GASKET

a.
C321179

Remove the 2 brake drum gaskets from the automatic transmission case sub-assembly.


Hide 35595 22.REMOVE PARKING LOCK PAWL BRACKET

a.
C321180

Remove the 3 bolts and parking lock pawl bracket from the automatic transmission case sub-assembly.


Hide 35501 23.REMOVE PARKING LOCK ROD SUB-ASSEMBLY

a.
C321181

Remove the parking lock rod sub-assembly from the manual valve lever sub-assembly.


Hide 35556 24.REMOVE PARKING LOCK PAWL SHAFT

a.
C321182C02
1.354,0.344 1.625,0.344 false 0.802,0.438 0.979,0.438 0.979,0.438 1.75,1.167 true 0.479,0.698 0.667,0.698 0.667,0.698 1.771,1.333 true 0.438,1.021 0.573,1.021 0.573,1.021 1.781,1.854 true 1.115,0.271 1.344,0.448 0.229,0.177 10 true *1 0.594,0.354 0.823,0.531 0.229,0.177 10 true *2 0.292,0.615 0.521,0.792 0.229,0.177 10 true *3 0.26,0.938 0.49,1.115 0.229,0.177 10 true *4
*1 Parking Lock Pawl
*2 E-ring
*3 Parking Lock Pawl Shaft
*4 Spring


Pull out the parking lock pawl shaft from the front side, and remove the parking lock pawl and spring.


b.

Remove the E-ring from the parking lock pawl shaft.


Hide 35505 25.REMOVE MANUAL VALVE LEVER SUB-ASSEMBLY

a.
C322927C01
1.781,1.042 1.604,0.375 1.604,0.375 2.458,0.625 true 1.427,0.24 1.74,0.396 0.313,0.156 10 false *a
*a Protective Tape


Using a screwdriver and hammer, cut off the spacer and remove it from the manual valve lever shaft.

NOTICE:

Be careful not to damage the manual valve lever shaft.


HINT:

Tape the screwdriver tip before use.



b.
C322928

Using a 3 mm pin punch and hammer, drive out the spring pin.

HINT:

Slowly drive out the spring pin so that it does not fall into the automatic transmission case sub-assembly.



c.

Pull the manual valve lever shaft out through the case and remove the manual valve lever sub-assembly.


Hide 35506F 26.REMOVE MANUAL VALVE LEVER SHAFT OIL SEAL

a.
C321185C02
0.281,3.177 1.677,3.177 true 0.271,0.865 1.563,0.865 true 0.083,0.771 0.396,0.969 0.313,0.198 10 false *a 0.104,3.073 0.417,3.271 0.313,0.198 10 false *a
*a Protective Tape


Using a screwdriver, pry out the 2 manual valve lever shaft oil seals from the automatic transmission case sub-assembly.

NOTICE:

Be careful not to damage the automatic transmission case sub-assembly.


HINT:

Tape the screwdriver tip before use.



Hide 27.REMOVE OIL PUMP ASSEMBLY

a.
C321186

Remove the 10 bolts.


b.
C321187C02
1.281,0.792 1.052,0.365 1.052,0.365 0.781,0.365 true 0.469,0.281 0.823,0.479 0.354,0.198 10 false SST 2.958,0.521 3.188,0.74 0.229,0.219 10 false *a
*a Turn


Using SST, pull out the oil pump assembly from the automatic transmission case sub-assembly.

SST
09610-20012  


c.
C321188C01
1.854,0.667 2.396,0.448 2.396,0.448 1.802,0.302 false 2.219,1.24 2.469,1.24 false 2.479,0.385 2.792,0.583 0.313,0.198 10 false *1 2.552,1.167 2.865,1.365 0.313,0.198 10 false *2
*1 Thrust Bearing Race
*2 Oil Pump O-ring


Remove the 2 thrust bearing races from the oil pump assembly.


d.

Remove the oil pump O-ring from the oil pump assembly.


Hide 28.REMOVE CLUTCH DRUM AND INPUT SHAFT ASSEMBLY

a.
C322942C01
1.667,0.302 2.198,0.24 2.198,0.24 1.719,0.115 false 1.677,1.281 2.177,1.281 false 2.26,0.135 2.573,0.292 0.313,0.156 10 false *1 2.24,1.177 2.552,1.333 0.313,0.156 10 false *1
*1 Thrust Needle Roller Bearing


Remove the clutch drum and input shaft assembly from the automatic transmission case sub-assembly.


b.

Remove the 3 thrust needle roller bearings from the clutch drum and input shaft assembly.


Hide 35605A 29.REMOVE DIRECT CLUTCH DRUM SUB-ASSEMBLY

a.
C322943C01
2.177,0.521 2.625,0.521 false 2.021,1.781 2.635,1.781 false 2.667,0.417 2.979,0.573 0.313,0.156 10 false *1 2.677,1.688 2.99,1.844 0.313,0.156 10 false *2
*1 Direct Clutch Drum Sub-assembly
*2 Input Shaft Sub-assembly


Remove the direct clutch drum sub-assembly from the input shaft sub-assembly.


Hide 35617 31.REMOVE CLUTCH DRUM OIL SEAL RING

a.
C322944

Remove the 3 clutch drum oil seal rings from the input shaft sub-assembly.


Hide 35633B 32.REMOVE NO. 1 CLUTCH DISC (FORWARD CLUTCH DISC)

a.

Secure the input shaft sub-assembly in a vise between aluminum plates.

NOTICE:

Do not overtighten the vise.



b.
C321226C01
2.188,0.458 2.604,0.458 false 2.688,0.385 3,0.583 0.313,0.198 10 false *a
*a Protective Tape


Using a screwdriver, remove the snap ring.

NOTICE:

Be careful not to damage the input shaft sub-assembly.


HINT:

Tape the screwdriver tip before use.



c.
C321227C01
0.625,0.604 1.333,0.604 false 0.813,0.604 0.813,1.927 0.813,1.927 1.385,1.927 false 0.813,1.563 1.354,1.563 false 0.823,1.271 1.365,1.271 false 0.813,0.958 1.354,0.958 false 2.396,0.51 2.396,1.75 2.396,1.75 2.094,1.75 false 2.104,0.844 2.396,0.844 false 2.083,0.51 2.646,0.51 false 2.104,1.146 2.396,1.146 false 2.104,1.458 2.396,1.458 false 2.146,0.281 2.635,0.281 false 0.427,0.531 0.74,0.729 0.313,0.198 10 false *3 2.729,0.438 3.042,0.635 0.313,0.198 10 false *2 2.719,0.177 3.031,0.375 0.313,0.198 10 false *1
*1 Forward Clutch Flange
*2 No. 1 Clutch Disc
*3 No. 1 Clutch Plate


Remove the forward clutch flange, 5 No. 1 clutch discs and 5 No. 1 clutch plates from the input shaft sub-assembly.


Hide 35668 34.REMOVE NO. 1 CLUTCH BALANCER

a.
C321228N01
2.625,1.188 3.031,1.729 3.031,1.729 2.74,0.781 false 2.938,1.771 3.26,1.958 0.323,0.188 10 true SST

Place SST on the No. 1 clutch balancer, and compress the forward clutch return spring sub-assembly with a press.

SST
09387-00110  


b.

Using SST, remove the snap ring.

SST
09350-30020  (09350-07070)


c.
C321229C01
2.208,0.385 2.604,0.385 false 2.104,0.948 2.635,0.948 false 2.677,0.313 2.99,0.51 0.313,0.198 10 false *1 2.708,0.885 3.021,1.083 0.313,0.198 10 false *2
*1 No. 1 Clutch Balancer
*2 Forward Clutch Return Spring Sub-assembly


Remove the No. 1 clutch balancer and forward clutch return spring sub-assembly from the input shaft sub-assembly.


d.

Remove the O-ring from the No. 1 clutch balancer.


Hide 35612B 36.REMOVE FORWARD CLUTCH PISTON

a.
C322945C01
1.167,0.229 1.594,0.229 false 2.052,0.969 2.438,0.969 true 1.635,0.125 1.948,0.281 0.313,0.156 10 false *1 1.875,0.854 2.188,1.01 0.313,0.156 10 false *a
*1 Forward Clutch Piston
*a Oil Hole


While holding the forward clutch piston, apply compressed air to the oil hole of the input shaft sub-assembly to remove the forward clutch piston from the input shaft sub-assembly.


b.

Remove the O-ring from the forward clutch piston.


c.

Remove the O-ring from the input shaft sub-assembly.


Hide 35667A 39.REMOVE NO. 2 CLUTCH DISC (DIRECT CLUTCH DISC)

a.
C321219C01
2.521,0.604 2.74,0.604 false 2.802,0.531 3.115,0.729 0.313,0.198 10 false *a
*a Protective Tape


Using a screwdriver, remove the snap ring from the direct clutch drum sub-assembly.

NOTICE:

Be careful not to damage the direct clutch drum sub-assembly.


HINT:

Tape the screwdriver tip before use.



b.
C327906C01
2.104,0.333 2.656,0.333 false 2.094,0.625 2.646,0.625 false 2.083,2.146 2.396,2.146 2.396,2.146 2.396,0.625 false 2.083,1.021 2.396,1.021 false 2.094,1.406 2.396,1.406 false 2.083,1.781 2.396,1.781 false 0.635,0.802 1.188,0.802 false 1.177,2.323 0.865,2.323 0.865,2.323 0.865,0.802 false 0.865,1.958 1.177,1.958 false 0.865,1.583 1.177,1.583 false 0.865,1.198 1.177,1.198 false 2.708,0.229 3.021,0.385 0.313,0.156 10 false *1 2.698,0.531 3.01,0.688 0.313,0.156 10 false *2 0.469,0.708 0.781,0.865 0.313,0.156 10 false *3
*1 Direct Clutch Flange
*2 No. 2 Clutch Disc
*3 No. 2 Clutch Plate


Remove the direct clutch flange, 5 No. 2 clutch discs and 5 No. 2 clutch plates from the direct clutch drum sub-assembly.


Hide 35669 41.REMOVE NO. 2 CLUTCH BALANCER

a.
C322223N01
0.698,0.5 0.594,0.177 0.594,0.177 1.333,0.354 false 0.188,0.125 0.573,0.313 0.385,0.188 10 true SST

Place SST on the No. 2 clutch balancer, and compress the direct clutch return spring sub-assembly with a press.

SST
09380-60012  (09381-06030, 09381-06040, 09381-06080, 09381-06100, 09381-06110)


b.

Using SST, remove the snap ring.

SST
09350-30020  (09350-07070)


c.
C321222C01
2.156,0.344 2.427,0.344 false 2.021,1.021 2.479,1.021 false 2.5,0.281 2.813,0.479 0.313,0.198 10 false *1 2.542,0.948 2.854,1.146 0.313,0.198 10 false *2
*1 No. 2 Clutch Balancer
*2 Direct Clutch Return Spring Sub-assembly


Remove the No. 2 clutch balancer and direct clutch return spring sub-assembly from the direct clutch drum sub-assembly.


d.

Remove the O-ring from the No. 2 clutch balancer.


Hide 35606A 43.REMOVE DIRECT CLUTCH PISTON SUB-ASSEMBLY

a.
C321223C01
2.531,3.344 2.99,3.344 false 2.219,1.729 2.677,1.729 false 2.063,1.135 2.302,0.583 2.302,0.583 2.594,0.583 false 2.677,0.521 2.99,0.719 0.313,0.198 10 false *1 2.74,1.667 3.052,1.865 0.313,0.198 10 false *2 3.063,3.271 3.313,3.479 0.25,0.208 10 false *a
*1 Oil Pump Assembly
*2 Torque Converter Assembly
*a Oil Hole


Place the oil pump assembly onto the torque converter assembly, and then place the direct clutch drum sub-assembly onto the oil pump assembly.


b.

While holding the direct clutch piston, apply compressed air to the oil hole of the oil pump assembly to remove the direct clutch piston sub-assembly from the direct clutch drum sub-assembly.


c.

Remove the 2 O-rings from the direct clutch piston.


Hide 35631 45.REMOVE MULTIPLE DISC CLUTCH HUB

a.
C321190C01
1.802,0.917 2.448,0.563 2.448,0.563 1.708,0.167 false 2.521,0.5 2.979,0.698 0.458,0.198 10 false *1
*1 Thrust Bearing Race


Remove the multiple disc clutch hub from the automatic transmission case sub-assembly.


b.

Remove the 2 thrust bearing races from the multiple disc clutch hub.


Hide 35061 46.REMOVE FORWARD CLUTCH HUB SUB-ASSEMBLY

a.
C321191C01
1.688,0.969 2.406,0.5 2.406,0.5 1.708,0.177 false 2.49,0.427 2.802,0.625 0.313,0.198 10 false *1
*1 Thrust Needle Roller Bearing


Remove the forward clutch hub sub-assembly from the automatic transmission case sub-assembly.


b.

Remove the 2 thrust needle roller bearings from the forward clutch hub sub-assembly.


Hide 35709J 48.REMOVE SUN GEAR INPUT DRUM SUB-ASSEMBLY

a.
C321192C01
1.677,0.219 2.427,0.219 false 1.719,0.958 2.469,0.958 false 2.5,0.146 2.813,0.344 0.313,0.198 10 false *1 2.552,0.885 2.865,1.083 0.313,0.198 10 false *2
*1 Thrust Bearing Race
*2 Thrust Needle Roller Bearing


Remove the sun gear input drum sub-assembly from the automatic transmission case sub-assembly.


b.

Remove the thrust needle roller bearing and thrust bearing race from the sun gear input drum sub-assembly.


Hide 35720 50.REMOVE FRONT PLANETARY GEAR ASSEMBLY

a.
C321193C01
1.844,0.99 2.365,0.458 2.365,0.458 1.729,0.135 false 2.448,0.385 2.76,0.583 0.313,0.198 10 false *1
*1 Thrust Bearing Race


Remove the front planetary gear assembly from the automatic transmission case sub-assembly.


b.

Remove the 2 thrust bearing races from the front planetary gear assembly.


Hide 35743 52.REMOVE FRONT PLANETARY RING GEAR WITH FRONT PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

a.
C321194C01
1.781,0.188 2.302,0.188 false 1.781,1.115 2.302,1.115 false 2.365,0.115 2.677,0.313 0.313,0.198 10 false *1 2.365,1.021 2.677,1.219 0.313,0.198 10 false *2
*1 Thrust Needle Roller Bearing
*2 Thrust Bearing Race


Remove the front planetary ring gear with front planetary ring gear flange sub-assembly from the automatic transmission case sub-assembly.


b.

Remove the thrust needle roller bearing and thrust bearing race from the front planetary ring gear with front planetary ring gear flange sub-assembly.


Hide 35076C 53.REMOVE FRONT PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

a.
C321195C01
2.125,3.396 2.625,3.396 false 2.167,2.552 2.625,2.552 false 2.167,4.052 2.604,4.052 false 2.698,2.469 3.01,2.667 0.313,0.198 10 false *1 2.698,3.313 3.01,3.51 0.313,0.198 10 false *2 2.688,3.979 3,4.177 0.313,0.198 10 false *3
*1 Front Planetary Ring Gear
*2 Snap Ring
*3 Front Planetary Ring Gear Flange Sub-assembly


Using needle-nose pliers, remove the snap ring and front planetary ring gear flange sub-assembly from the front planetary ring gear.


Hide 35699 56.REMOVE NO. 2 BRAKE CYLINDER WITH NO. 2 BRAKE PISTON

a.
C321201C02
0.479,0.5 0.688,0.5 0.688,0.5 0.844,0.948 true 3.177,0.271 3.406,0.521 0.229,0.25 10 false *a 0.177,0.427 0.51,0.635 0.333,0.208 10 false SST
*a Turn


Place SST on the No. 2 brake cylinder, and compress the No. 2 brake piston return spring sub-assembly with a press.

SST
09380-60012  (09381-06010, 09381-06020, 09381-06040, 09381-06050, 09381-06060, 09381-06090, 09381-06100, 09381-06110, 09381-06120)


b.

Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

NOTICE:

Be careful not to damage the automatic transmission case sub-assembly.


HINT:

Tape the screwdriver tip before use.



c.
C321204C01
1.979,0.281 2.365,0.281 false 1.979,0.813 2.365,0.813 false 2.438,0.198 2.75,0.396 0.313,0.198 10 false *1 2.448,0.74 2.76,0.938 0.313,0.198 10 false *2
*1 No. 2 Brake Cylinder with No. 2 Brake Piston
*2 No. 2 Brake Piston Return Spring Sub-assembly


Remove the No. 2 brake cylinder with No. 2 brake piston and No. 2 brake piston return spring sub-assembly from the automatic transmission case sub-assembly.


Hide 35622G 58.REMOVE NO. 2 BRAKE PISTON

a.
C321203

While holding the No. 2 brake piston, apply compressed air to the oil hole of the No. 2 brake cylinder to remove the No. 2 brake piston from the No. 2 brake cylinder.


b.

Remove the 2 O-rings from the No. 2 brake piston.


Hide 35682A 59.REMOVE NO. 2 BRAKE DISC

a.
C327907C01
1.896,0.25 2.542,0.25 false 1.896,0.49 2.542,0.49 false 1.896,2.063 2.25,2.063 2.25,2.063 2.25,0.49 false 0.542,0.698 1.167,0.698 false 1.896,0.896 2.25,0.896 false 1.896,1.281 2.25,1.281 false 1.896,1.667 2.25,1.667 false 1.167,1.885 0.854,1.885 0.854,1.885 0.854,0.698 false 1.896,2.26 2.563,2.26 false 0.854,1.49 1.156,1.49 false 0.854,1.094 1.156,1.094 false 2.594,0.156 2.906,0.313 0.313,0.156 10 false *1 2.594,0.396 2.906,0.552 0.313,0.156 10 false *2 0.375,0.604 0.688,0.76 0.313,0.156 10 false *3 2.615,2.167 2.927,2.323 0.313,0.156 10 false *1
*1 No. 2 Brake Flange
*2 No. 2 Brake Disc
*3 No. 2 Brake Plate


Remove the 2 No. 2 brake flanges, 5 No. 2 brake discs and 4 No. 2 brake plates from the automatic transmission case sub-assembly.


Hide 35769 61.REMOVE CENTER PLANETARY RING GEAR FLANGE WITH CENTER PLANETARY RING GEAR

a.
C321196C01
1.76,1.104 2.375,0.646 2.375,0.646 1.771,0.313 false 2.458,0.594 2.771,0.792 0.313,0.198 10 false *1
*1 Thrust Needle Roller Bearing


Remove the center planetary ring gear flange with center planetary ring gear from the automatic transmission case sub-assembly.


b.

Remove the 2 thrust needle roller bearings from the center planetary ring gear flange with center planetary ring gear.


Hide 35763 62.REMOVE CENTER PLANETARY RING GEAR

a.
C321197C01
1.417,0.417 1.854,0.417 false 1.927,0.323 2.24,0.521 0.313,0.198 10 false *a
*a Protective Tape


Using a screwdriver, remove the snap ring from the center planetary ring gear flange with center planetary ring gear.

NOTICE:

Be careful not to damage the center planetary ring gear flange with center planetary ring gear.


HINT:

Tape the screwdriver tip before use.



b.
C321198C01
2.25,0.479 2.729,0.479 false 2.323,1.438 2.74,1.438 false 2.823,0.406 3.135,0.604 0.313,0.198 10 false *1 2.813,1.354 3.125,1.552 0.313,0.198 10 false *2
*1 Center Planetary Ring Gear Flange
*2 Center Planetary Ring Gear


Remove the center planetary ring gear from the center planetary ring gear flange.


Hide 35750 63.REMOVE CENTER PLANETARY GEAR ASSEMBLY

a.
C321199C01
1.865,0.229 2.24,0.229 false 2.323,0.167 2.635,0.365 0.313,0.198 10 false *1
*1 Thrust Bearing Race


Remove the center planetary gear assembly from the automatic transmission case sub-assembly.


b.

Remove the thrust bearing race from the center planetary gear assembly.


Hide 35719B 65.REMOVE PLANETARY SUN GEAR

a.
C321200

Remove the planetary sun gear from the automatic transmission case sub-assembly.


Hide 35681A 67.REMOVE NO. 1 BRAKE DISC

a.
C322218C02
0.219,0.458 0.74,0.458 true 0.031,0.365 0.344,0.563 0.313,0.198 10 false *a
*a Protective Tape


Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

NOTICE:

Be careful not to damage the automatic transmission case sub-assembly.


HINT:

Tape the screwdriver tip before use.



b.
C327908C01
0.469,0.792 1.156,0.792 false 1.948,0.25 2.635,0.25 false 1.958,0.573 2.646,0.573 false 1.938,2.031 2.323,2.031 2.323,2.031 2.323,0.573 false 1.958,1.052 2.323,1.052 false 1.958,1.531 2.323,1.531 false 1.156,2.229 0.813,2.229 0.813,2.229 0.813,0.792 false 0.813,1.271 1.156,1.271 false 0.813,1.76 1.156,1.76 false 2.698,0.479 3.01,0.635 0.313,0.156 10 false *2 0.302,0.698 0.615,0.854 0.313,0.156 10 false *3 2.688,0.146 3,0.302 0.313,0.156 10 false *1
*1 No. 1 Brake Flange
*2 No. 1 Brake Disc
*3 No. 1 Brake Plate


Remove the No. 1 brake flange, 4 No. 1 brake discs and 4 No. 1 brake plates from the automatic transmission case sub-assembly.


Hide 35698 69.REMOVE NO. 1 BRAKE CYLINDER WITH NO. 1 BRAKE PISTON

a.
C321202C02
1.021,1.438 0.823,0.865 0.823,0.865 0.552,0.865 true 3.135,0.188 3.344,0.458 0.208,0.271 10 false *a 0.219,0.792 0.677,0.99 0.458,0.198 10 false SST
*a Turn


Place SST on the No. 1 brake piston return spring sub-assembly, and compress the No. 1 brake piston return spring sub-assembly with a press.

SST
09380-60012  (09381-06010, 09381-06040, 09381-06050, 09381-06070, 09381-06090, 09381-06100, 09381-06110, 09381-06120)


b.

Using a screwdriver, remove the snap ring from the automatic transmission case sub-assembly.

NOTICE:

Be careful not to damage the automatic transmission case sub-assembly.


HINT:

Tape the screwdriver tip before use.



c.
C322226C01
2.052,0.25 2.583,0.25 false 2.052,0.844 2.583,0.844 false 2.656,0.177 2.969,0.375 0.313,0.198 10 false *1 2.646,0.771 2.958,0.969 0.313,0.198 10 false *2
*1 No. 1 Brake Piston Return Spring Sub-assembly
*2 No. 1 Brake Cylinder with No. 1 Brake Piston


Remove the No. 1 brake piston return spring sub-assembly and No. 1 brake cylinder with No. 1 brake piston from the automatic transmission case sub-assembly.


Hide 35621V 71.REMOVE NO. 1 BRAKE PISTON

a.
C321203

While holding the No. 1 brake piston, apply compressed air to the oil hole of the No. 1 brake cylinder to remove the No. 1 brake piston from the No. 1 brake cylinder.


b.

Remove the 2 O-rings from the No. 1 brake piston.


Hide 35713 73.REMOVE INTERMEDIATE SHAFT WITH NO. 3 ONE-WAY CLUTCH ASSEMBLY AND REAR PLANETARY RING GEAR

a.
C321208N02
2.229,0.49 2.448,0.135 2.448,0.135 2.75,0.135 true 2.833,0.063 3.292,0.26 0.458,0.198 10 false SST

Using SST, remove the snap ring from the automatic transmission case sub-assembly.

SST
09350-30020  (09350-07060)


b.
C321209

Remove the intermediate shaft with No. 3 one-way clutch assembly and rear planetary ring gear from the automatic transmission case sub-assembly.


Hide 35770C 75.REMOVE NO. 3 ONE-WAY CLUTCH ASSEMBLY WITH ONE-WAY CLUTCH INNER RACE

a.
C322254C01
0.625,0.792 0.74,0.25 0.74,0.25 0.969,0.25 false 2.333,1.76 2.552,1.76 2.552,1.76 2.76,1.24 false 2.125,1.677 2.438,1.875 0.313,0.198 10 false *2 1.063,0.177 1.375,0.375 0.313,0.198 10 false *1
*1 No. 3 One-way Clutch Assembly with One-way Clutch Inner Race
*2 Intermediate Shaft with Rear Planetary Ring Gear


Remove the No. 3 one-way clutch assembly with one-way clutch inner race from the intermediate shaft with rear planetary ring gear.


Hide 35797B 76.REMOVE ONE-WAY CLUTCH INNER RACE

a.
C322253C01
2.021,0.552 2.802,0.552 false 2.24,1.323 2.75,1.323 false 2.896,0.469 3.208,0.667 0.313,0.198 10 false *1 2.813,1.26 3.125,1.458 0.313,0.198 10 false *2
*1 One-way Clutch Inner Race
*2 No. 3 One-way Clutch Assembly


Remove the one-way clutch inner race from the No. 3 one-way clutch assembly.


Hide 35077D 77.REMOVE REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY WITH REAR PLANETARY RING GEAR

a.
C322251C01
1.958,0.49 2.396,0.49 false 1.802,0.896 2.396,0.896 false 2.479,0.417 2.792,0.615 0.313,0.198 10 false *1 2.49,0.823 2.802,1.021 0.313,0.198 10 false *2
*1 Rear Planetary Ring Gear Flange Sub-assembly with Rear Planetary Ring Gear
*2 Thrust Bearing Race


Remove the rear planetary ring gear flange sub-assembly with rear planetary ring gear from the intermediate shaft.


b.

Remove the thrust bearing race from the rear planetary ring gear flange sub-assembly with rear planetary ring gear.


c.
C322252C01
1.833,0.333 2.417,0.333 false 1.823,0.573 2.406,0.573 false 2.5,0.25 2.813,0.448 0.313,0.198 10 false *1 2.51,0.51 2.823,0.708 0.313,0.198 10 false *2
*1 Thrust Needle Roller Bearing
*2 Thrust Bearing Race


Remove the thrust needle roller bearing and thrust bearing race from the intermediate shaft.


Hide 35761 80.REMOVE REAR PLANETARY RING GEAR

a.
C321210C01
2.396,0.563 2.708,0.563 false 2.771,0.479 3.083,0.677 0.313,0.198 10 false *a
*a Protective Tape


Using a screwdriver, remove the snap ring from the rear planetary ring gear flange sub-assembly with rear planetary ring gear.

NOTICE:

Be careful not to damage the rear planetary ring gear flange sub-assembly with rear planetary ring gear.


HINT:

Tape the screwdriver tip before use.



b.
C321211C01
2.125,0.594 2.615,0.594 false 2.167,1.677 2.656,1.677 false 2.688,0.51 3,0.708 0.313,0.198 10 false *1 2.719,1.594 3.031,1.792 0.313,0.198 10 false *2
*1 Rear Planetary Ring Gear Flange Sub-assembly
*2 Rear Planetary Ring Gear


Remove the rear planetary ring gear from the rear planetary ring gear flange sub-assembly.


Hide 35760 81.REMOVE REAR PLANETARY GEAR ASSEMBLY WITH NO. 4 BRAKE DISC

a.
C322904

Using a snap ring expander, remove the snap ring from the output shaft of the rear planetary gear assembly.


b.
C321176C01
1.875,1.75 2.083,1.75 2.083,1.75 2.313,1.417 false 2.146,1.115 1.865,0.573 1.865,0.573 2.604,1.25 false 1.677,1.677 1.99,1.875 0.313,0.198 10 false *1 1.667,0.469 1.979,0.667 0.313,0.198 10 false *2
*1 Thrust Needle Roller Bearing
*2 Thrust Bearing Race


Remove the 2 thrust bearing races and thrust needle roller bearing from the output shaft of the rear planetary gear assembly.


c.
C321212C01
1.323,2.104 0.719,1.292 0.719,1.292 1.344,0.531 false 1.573,2.365 2.25,1.479 2.25,1.479 1.594,0.792 false 0.49,1.208 0.802,1.406 0.313,0.198 10 false *1 2.333,1.417 2.646,1.615 0.313,0.198 10 false *2
*1 Thrust Needle Roller Bearing
*2 Thrust Bearing Race


Remove the rear planetary gear assembly with No.4 brake disc from the automatic transmission case sub-assembly.


d.

Remove the 2 thrust needle roller bearings and thrust bearing race from the rear planetary gear assembly with No. 4 brake disc.


e.

Remove the thrust bearing race from the automatic transmission case sub-assembly.


Hide 35684 83.REMOVE NO. 4 BRAKE DISC

a.
C327909C01
2,0.24 2.677,0.24 false 2.01,0.438 2.688,0.438 false 1.99,2.469 2.396,2.469 2.396,2.469 2.396,0.438 false 2.01,0.781 2.396,0.781 false 2.01,1.104 2.396,1.104 false 2.01,1.458 2.396,1.458 false 2.01,1.771 2.396,1.771 false 2.01,2.115 2.396,2.115 false 0.479,0.594 1.156,0.594 false 1.156,2.313 0.781,2.313 0.781,2.313 0.781,0.594 false 0.781,0.917 1.167,0.917 false 0.781,1.25 1.167,1.25 false 0.781,1.583 1.167,1.583 false 0.781,1.917 1.167,1.917 false 2.719,0.135 3.031,0.292 0.313,0.156 10 false *1 2.729,0.344 3.042,0.5 0.313,0.156 10 false *2 0.313,0.5 0.625,0.656 0.313,0.156 10 false *3
*1 No. 4 Brake Flange
*2 No. 4 Brake Disc
*3 No. 4 Brake Plate


Remove the No. 4 brake flange, 7 No. 4 brake discs and 6 No. 4 brake plates from the rear planetary gear assembly.


b.
C321214

Remove the No. 4 brake flange from the automatic transmission case sub-assembly.


Hide 35623H 85.REMOVE 1ST AND REVERSE BRAKE PISTON

a.
C321215N02
1.104,2.438 2.844,2.875 2.844,2.875 1.906,2.396 true 2.917,2.823 3.25,3 0.333,0.177 10 true SST

Place SST on the 1st and reverse brake return spring sub-assembly and compress the 1st and reverse brake return spring sub-assembly.

SST
09380-60012  (09381-05040, 09381-05050, 09381-06030, 09381-06040, 09381-06080, 09381-06120, 09381-06130, 09381-06140)


b.

Using SST, remove the snap ring from the automatic transmission case sub-assembly.

SST
09350-30020  (09350-07070)


c.
C322246

Remove the 1st and reverse brake return spring sub-assembly from the automatic transmission case sub-assembly.


d.
C321207

Apply compressed air to the oil hole of the automatic transmission case sub-assembly to remove the 1st and reverse brake piston from the automatic transmission case sub-assembly.


e.

Remove the O-ring from the 1st and reverse brake piston.


Hide 35626 87.REMOVE BRAKE REACTION SLEEVE

a.
C321217N01
0.708,0.552 1.219,0.552 false 0.385,0.479 0.844,0.677 0.458,0.198 10 false SST

Using SST, remove the brake reaction sleeve from the automatic transmission case sub-assembly.

SST
09350-30020  (09350-07080)


b.

Remove the 2 O-rings from the brake reaction sleeve.


Hide 35629A 88.REMOVE NO. 4 BRAKE PISTON

a.
C321218N01
0.781,0.458 1.333,0.458 false 0.469,0.385 0.927,0.583 0.458,0.198 10 false SST

Using SST, remove the No. 4 brake piston from the automatic transmission case sub-assembly.

SST
09350-30020  (09350-07090)


b.

Remove the 2 O-rings from the No. 4 brake piston.


Hide 35639B 89.REMOVE BRAKE PLATE STOPPER SPRING

a.
C321216

Remove the 2 brake plate stopper springs from the automatic transmission case sub-assembly.