RM35X0E _V1 General _080617 SPECIFICATIONS _0392050 7GR-FKS ENGINE MECHANICAL F

SPECIFICATIONS  7GR-FKS ENGINE MECHANICAL  TORQUE SPECIFICATIONS  


CAMSHAFT
Part Tightened N*m kgf*cm ft.*lbf
Camshaft bearing cap x Camshaft housing sub-assembly LH and Cylinder head LH Bolt A 28 286 21
Bolt B 16 163 12
Camshaft timing gear assembly x No. 3 camshaft sub-assembly 95 969 70
Camshaft timing exhaust gear assembly x No. 4 camshaft sub-assembly 95 969 70
No. 3 chain tensioner assembly x Camshaft housing sub-assembly LH 21 214 15
Camshaft bearing cap x Camshaft housing sub-assembly and Cylinder head sub-assembly Bolt A 28 286 21
Bolt B 16 163 12
Camshaft timing gear assembly x Camshaft 95 969 70
Camshaft timing exhaust gear assembly x No. 2 camshaft 95 969 70
No. 2 chain tensioner assembly x Camshaft housing sub-assembly 21 214 15
No. 1 chain tensioner assembly x Cylinder head sub-assembly 10 102 7
Timing chain cover plate x Timing chain cover assembly 11 112 8
for Cylinder Head Cover Sub-assembly Side:
Wire harness clamp bracket x Camshaft housing sub-assembly RH (w/o Secondary Air Injection System) 		31 316 23
for Cylinder Head Cover Sub-assembly Side:
Wire harness clamp bracket x Cylinder head cover sub-assembly (w/ Secondary Air Injection System) 		13 133 10
for Cylinder Head Cover Sub-assembly Side:
Wire harness clamp bracket x Cylinder head cover sub-assembly 		13 133 10
for Cylinder Head Cover Sub-assembly LH Side:
Wire harness clamp bracket x Cylinder head cover sub-assembly LH 		13 133 10
for Engine LH Side:
Wire harness clamp bracket x Cylinder head cover sub-assembly LH 		13 133 10
for Engine LH Side:
No. 2 engine wire x Cylinder head LH 		13 133 10

CYLINDER HEAD GASKET
Part Tightened N*m kgf*cm ft.*lbf
Cylinder head sub-assembly x Cylinder block sub-assembly 1st 36 367 27
2nd Turn 90°
3rd Turn 90°
Cylinder head LH x Cylinder block sub-assembly 1st 36 367 27
2nd Turn 90°
3rd Turn 90°
Cylinder head LH x Cylinder block sub-assembly 30 306 22
No. 3 chain tensioner assembly x Camshaft housing sub-assembly LH 21 214 15
Camshaft housing sub-assembly LH x Cylinder head LH 28 286 21
Camshaft bearing cap x Camshaft housing sub-assembly LH 16 163 12
Camshaft timing gear assembly x No. 3 camshaft sub-assembly 95 969 70
Camshaft timing exhaust gear assembly x No. 4 camshaft sub-assembly 95 969 70
No. 2 chain tensioner assembly x Camshaft housing sub-assembly 21 214 15
Camshaft housing sub-assembly x Cylinder head sub-assembly 28 286 21
Camshaft bearing cap x Camshaft housing sub-assembly 16 163 12
Camshaft timing gear assembly x Camshaft 95 969 70
Camshaft timing exhaust gear assembly x No. 2 camshaft 95 969 70

FRONT CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
No. 1 water by-pass pipe x Timing chain cover assembly and oil filter bracket sub-assembly 10 102 7

REAR CRANKSHAFT OIL SEAL
Part Tightened N*m kgf*cm ft.*lbf
for Automatic Transmission:
Drive plate and ring gear sub-assembly x Crankshaft 		83 846 61
for Manual Transmission:
Flywheel sub-assembly x Crankshaft 		1st 30 306 22
2nd Turn 90°

ENGINE ASSEMBLY
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
No. 1 engine hanger x Cylinder head sub-assembly 33 337 24
No. 2 engine hanger x Cylinder head LH 33 337 24
Front engine mounting insulator x Front engine mounting bracket 86 877 63
Front frame assembly x Engine assembly 50 510 37
for Automatic Transmission:
Front frame assembly x Body 		188 1917 139
for Automatic Transmission:
Rear engine mounting member x Body 		80 816 59
for Automatic Transmission:
No. 2 engine wire x Automatic transmission assembly and body 		13 133 10
for Automatic Transmission:
Front No. 1 floor heat insulator sub-assembly x Body 		5.5 56 49
for Manual Transmission:
Front frame assembly x Body 		188 1917 139
Rear side rail reinforcement sub-assembly RH x Body 35 357 26
Rear side rail reinforcement sub-assembly LH x Body 35 357 26
No. 1 power steering oil cooler sub-assembly x Body 28 286 21
Return tube sub-assembly x Body 28 286 21
Engine oil level dipstick guide x Camshaft housing sub-assembly RH 21 214 15
No. 1 idler pulley bracket x Cylinder block sub-assembly 24.5 250 18
Idler pulley sub-assembly x No. 1 idler pulley bracket 60 612 44
Wire harness x Body 14 143 10
Wire harness x No. 1 engine room relay block 8.3 85 73
Air cleaner assembly with air cleaner hose x Body 5.0 51 44
Air cleaner hose clamp 4.0 41 35
Outer cowl top panel sub-assembly x Body 12 122 9
Brake master cylinder reservoir assembly x Outer cowl top panel sub-assembly 8.5 87 75
w/ Cover:
Step plate cover RH x Body 		5.5 56 49
w/ No. 3 Engine Under Cover Sub-assembly:
No. 3 engine under cover sub-assembly x Body 		13 133 10
No. 1 engine under cover sub-assembly x Body 5.5 56 49
Lower front bumper absorber x Body 7.5 76 66
w/ No. 2 Engine Under Cover Sub-assembly:
No. 2 engine under cover sub-assembly x Body 		5.5 56 49

ENGINE UNIT
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Rear engine oil seal retainer x Cylinder block sub-assembly 10 102 7
No. 1 water outlet pipe x Cylinder block sub-assembly 10 102 7
No. 1 chain vibration damper x Cylinder head LH and cylinder block sub-assembly 22.5 229 17
Idle sprocket assembly x Cylinder block sub-assembly 60 612 44
No. 1 chain tensioner assembly x Cylinder head sub-assembly 10 102 7
No. 1 oil pan baffle plate x Crankshaft bearing cap 10 102 7
Stud bolt x Oil pan sub-assembly Stud bolt A and B 4.0 41 35
Stud bolt C 10 102 7
Oil pan sub-assembly x Cylinder block sub-assembly Bolt A 10 102 7
Bolt B, C, D and nut 21 214 15
Oil pan drain plug x No. 2 oil pan sub-assembly 40 408 30
Oil filler stud bolt x Cylinder head cover sub-assembly LH 4.0 41 35
Rear water by-pass joint x Cylinder head sub-assembly and cylinder head LH 10 102 7
Water inlet with thermostat sub-assembly x Timing chain cover assembly 10 102 7
Water outlet x Timing chain cover assembly 21 214 15
Cylinder block water drain cock sub-assembly x Cylinder block sub-assembly 25 255 18
Cylinder block water drain cock plug x Cylinder block water drain cock sub-assembly 12.7 130 9
Oil filler cap housing x Cylinder head cover sub-assembly LH 10 102 7
No. 1 water by-pass pipe x Timing chain cover assembly and oil filter bracket sub-assembly 10 102 7
V-ribbed belt tensioner assembly x Timing chain cover assembly 43 438 32
No. 2 idler pulley sub-assembly x Timing chain cover assembly 43 438 32
No. 1 idler pulley sub-assembly x Timing chain cover assembly 54 551 40
Front No. 1 engine mounting bracket LH x Cylinder block sub-assembly 43 438 32
Front No. 1 engine mounting bracket RH x Cylinder block sub-assembly 43 438 32
No. 1 compressor mounting bracket x Cylinder block sub-assembly 45 459 33
Heater water hose assembly x Cylinder head sub-assembly 9.8 100 87
w/ Secondary Air Injection System:
Air tube assembly x Timing chain cover assembly 		10 102 7

CYLINDER HEAD
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
No. 1 straight screw plug x Cylinder head sub-assembly, Cylinder head LH 44 449 32
No. 2 straight screw plug x Cylinder head sub-assembly, Cylinder head LH 80 816 59
No. 3 straight screw plug x Cylinder head sub-assembly, Cylinder head LH 65 663 48
Union x Cylinder head sub-assembly without union nut wrench 14.7 150 11
with union nut wrench 13.8 141 10
Union x Cylinder head LH without union nut wrench 14.7 150 11
with union nut wrench 13.8 141 10
Stud bolt x Cylinder head sub-assembly, Cylinder head LH Stud bolt A and B 10 102 7
Stud bolt C 4.0 41 35

CYLINDER BLOCK
Part Tightened N*m kgf*cm ft.*lbf in.*lbf
Stud bolt x Cylinder block sub-assembly 10 102 7
No. 1 oil nozzle sub-assembly x Cylinder block sub-assembly 9.0 92 80
Crankshaft bearing cap x Cylinder block sub-assembly 1st 61 622 45
2nd Turn 90°
Cylinder block sub-assembly x Crankshaft bearing cap 25.7 262 19
Connecting rod cap x Connecting rod 1st 24.5 250 18
2nd Turn 90°