RM35X0E
_51
Engine / Hybrid System
_078603
7GR-FKS ENGINE MECHANICAL
_0381346
CYLINDER BLOCK
A
7GR-FKS ENGINE MECHANICAL CYLINDER BLOCK REPLACEMENT
PROCEDURE
1.REPLACE STRAIGHT PIN
- NOTICE:
-
It is not necessary to remove the straight pin unless it is being replaced.
a.
Using a plastic-faced hammer, tap in new straight pins to the cylinder block.
0.198,0.094 0.594,0.365
0.396,0.271
10
false
*A
3.896,0.115 4.292,0.385
0.396,0.271
10
false
*A
0.271,2.76 0.667,3.031
0.396,0.271
10
false
*B
3.917,2.448 4.313,2.719
0.396,0.271
10
false
*B
0.25,4.833 0.646,5.104
0.396,0.271
10
false
*C
3.958,4.75 4.354,5.021
0.396,0.271
10
false
*D
1.188,1.75 1.354,1.958
0.167,0.208
10
false
A
0.24,3.365 0.406,3.563
0.167,0.198
10
false
B
2.365,4.448 2.625,4.677
0.26,0.229
10
false
B
0.76,5.896 0.896,6.083
0.135,0.188
10
false
C
0.479,6.927 0.656,7.156
0.177,0.229
10
true
C
2.094,5.948 2.271,6.156
0.177,0.208
10
true
C
1.781,6.938 1.958,7.135
0.177,0.198
10
true
C
4.677,1.917 4.844,2.125
0.167,0.208
10
false
D
5.74,1.344 5.875,1.542
0.135,0.198
10
true
D
4.781,4.229 5.094,4.49
0.313,0.26
10
false
D
5.167,4.323 5.479,4.583
0.313,0.26
10
false
D
3.927,7.229 4.094,7.448
0.167,0.219
10
false
D
5.854,5.615 6.042,5.823
0.188,0.208
10
true
D
3.208,1.26 3.417,1.469
0.208,0.208
10
false
*a
2.646,2.135 2.854,2.344
0.208,0.208
10
false
*b
2.656,4.396 2.865,4.604
0.208,0.208
10
false
*b
3.198,3.698 3.406,3.906
0.208,0.208
10
false
*c
3.167,6.479 3.375,6.688
0.208,0.208
10
false
*d
2.677,7.063 2.885,7.271
0.208,0.208
10
false
*e
6.708,1.271 6.917,1.479
0.208,0.208
10
false
*f
6.271,1.792 6.479,2
0.208,0.208
10
false
*g
6.271,4.229 6.479,4.438
0.208,0.208
10
false
*g
6.708,3.76 6.917,3.969
0.208,0.208
10
false
*f
6.26,7 6.469,7.208
0.208,0.208
10
false
*g
6.708,6.479 6.917,6.688
0.208,0.208
10
false
*f
| *A | Front Side | *B | Rear Side |
| *C | Upper Side | *D | Lower Side |
| *a | 36 mm (1.42 in.) | *b | 10 mm (0.394 in.) |
| *c | 22 mm (0.866 in.) | *d | 18 mm (0.709 in.) |
| *e | 8 mm (0.315 in.) | *f | 12 mm (0.472 in.) |
| *g | 4 mm (0.157 in.) | - |
- Standard Protrusion:
Item Specified Condition Pin A 22.5 to 23.5 mm (0.886 to 0.925 in.) Pin B 10.5 to 11.5 mm (0.413 to 0.453 in.) Pin C 8.5 to 9.5 mm (0.335 to 0.374 in.) Pin D 5.5 to 6.5 mm (0.217 to 0.256 in.)
2.REPLACE STUD BOLT
- NOTICE:
-
If a stud bolt is deformed or its threads are damaged, replace it.
a.
3.021,1.292 3.25,1.51
0.229,0.219
10
false
*a
2.229,1.615 2.438,1.813
0.208,0.198
10
false
*b
0.625,0.708 0.781,0.906
0.156,0.198
10
true
A
0.646,1.385 0.802,1.583
0.156,0.198
10
true
A
| *a | 35 mm (1.38 in.) |
| *b | Application Area |
Using an E8 "TORX" socket wrench, install the stud bolts.
- Torque:
- 10 N*m (102 kgf*cm, 7 ft.*lbf)
b.
Apply adhesive to the application area of bolt A shown in the illustration.
- Adhesive:
Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent