RM35X0E _59 Vehicle Exterior _079322 EXTERIOR PANELS / TRIM _0398615 SIDE MUDGUARD(for Wagon) A

EXTERIOR PANELS / TRIM  SIDE MUDGUARD(for Wagon)  REASSEMBLY  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.

·

A bolt without a torque specification is shown in the standard bolt chart.

Click hereGeneral>SPECIFICATIONS>STANDARD BOLT>SPECIFIED TORQUE FOR STANDARD BOLTS



PROCEDURE

Hide 1.INSTALL FRONT SIDE PANEL RETAINER

a.

w/ No. 1 Side Mudguard Protector LH:

i.

Attach the claw and install the 6 front side panel retainers.

B552745
0,0 0,0 false
V113147

Install in this Direction - -



ii.

Remove the protective tape.



b.

w/o No. 1 Side Mudguard Protector LH:

i.

Attach the claw and install the 4 front side panel retainers.

B552919
0,0 0,0 false
V113147

Install in this Direction - -



ii.

Remove the protective tape.



Hide 53824C 2.INSTALL FRONT NO. 2 SIDE PANEL PROTECTOR LH

a.
B552355
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the front No. 2 side panel protector LH as shown in the illustration.


b.

Install a new grommet.


c.

Install 4 new retainers.

B552357


d.
B552352

Install the 3 screws.


Hide 53822G 4.INSTALL FRONT NO. 1 SIDE PANEL PROTECTOR LH (w/o Front No. 1 Side Panel Protector LH)

a.
B552348
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the front No. 1 side panel protector LH as shown in the illustration.


b.
B552350

Install 2 new retainers.


c.
B552345

Install the 2 screws.


Hide 75652D 5.INSTALL QUARTER OUTSIDE MOULDING LH

a.
B552375

Install the quarter outside moulding LH with the screw.


Hide 76922J 6.INSTALL NO. 2 SIDE MUDGUARD PROTECTOR

HINT:

When installing the No. 2 side mudguard protector, heat the quarter panel mudguard sub-assembly LH using a heat light.


Standard Value:
Part Temperature
Quarter Panel Mudguard Sub-assembly LH 20 to 30°C (68 to 86°F)


CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



a.

When reusing the quarter panel mudguard sub-assembly LH:

i.

Using a heat light, heat the quarter panel mudguard sub-assembly LH surface.


ii.

Remove any remaining double-sided tape from the quarter panel mudguard sub-assembly LH.


iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the No. 2 side mudguard protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean a new quarter panel mudguard sub-assembly LH surface.





b.
B552377
2.448,0.573 2.281,0.573 2.281,0.573 2.115,0.823 true 1.344,0.823 1.177,0.573 1.177,0.573 0.927,0.573 true 2.521,0.5 2.833,0.698 0.313,0.198 10 false *a 0.74,0.5 1.052,0.698 0.313,0.198 10 false *a
*a Scribed Line
V100145

Primer Application


Apply primer to the quarter panel mudguard sub-assembly LH on the installation area of the No. 2 side mudguard protector using a brush or felt.

NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the No. 2 side mudguard protector has been attached.




c.

Let the primer dry sufficiently.

NOTICE:

Do not touch applied surfaces until the primer is dry.


Recommended drying time:

10 minutes or more (at 23°C (73°F))



d.

Remove the release paper of a new No. 2 side mudguard protector trying not to touch the adhesional surface.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



e.
B552378
1.229,0.979 1.396,0.646 1.396,0.646 1.563,0.646 true 2.594,0.927 2.427,0.677 2.427,0.677 2.26,0.677 true 1.219,2.229 1.375,2.427 0.156,0.198 10 false A 1.219,2.667 1.375,2.865 0.156,0.198 10 false A 1.5,0.375 2.24,0.615 0.74,0.24 10 false A - A 1.667,0.583 1.979,0.781 0.313,0.198 10 false *a 2.083,0.594 2.396,0.792 0.313,0.198 10 false *a 1.083,0.25 1.24,0.448 0.156,0.198 10 false B 2.625,0.229 2.781,0.427 0.156,0.198 10 false B
*a Scribed Line


Install the No. 2 side mudguard protector as shown in the illustration.

Standard Value:
Area Dimensions
B 0 to 2.0 mm (0 to 0.0787 in.)


HINT:

Press the No. 2 side mudguard protector firmly to install it.



Hide 76934A 7.INSTALL NO. 2 SIDE MUDGUARD BRACKET LH

a.
B552334
0,0 0,0 false
V113147

Install in this Direction


Attach the guide and install the No. 2 side mudguard bracket LH.


b.
B552332

Install the screw.


Hide 76936 8.INSTALL NO. 3 SIDE MUDGUARD BRACKET LH

a.
B552337
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the No. 3 side mudguard bracket LH.


b.
B552335

Install the screw.


Hide 75742E 9.INSTALL REAR DOOR OUTSIDE MOULDING LH

a.
B552371

Install the rear door outside moulding LH with the 9 screws.


Hide 76966B 10.INSTALL SLIDE DOOR LOWER MUDGUARD PROTECTOR

HINT:

When installing the slide door lower mudguard protector, heat the slide door mudguard sub-assembly LH using a heat light.


Standard Value:
Part Temperature
Slide Door Mudguard Sub-assembly LH 20 to 30°C (68 to 86°F)


CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



a.

When reusing the slide door mudguard sub-assembly LH:

i.

Using a heat light, heat the slide door mudguard sub-assembly LH.


ii.

Remove any remaining double-sided tape from the slide door mudguard sub-assembly LH.


iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the slide door lower mudguard protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean a new slide door mudguard sub-assembly LH.





b.

Apply primer to the slide door mudguard sub-assembly LH on the installation area of the slide door lower mudguard protector using a brush or felt.

B552373
6.75,0.771 6.75,0.521 6.75,0.521 6.667,0.521 true 0.417,0.75 0.417,0.51 0.417,0.51 0.5,0.51 true 0.323,0.802 0.521,0.99 0.198,0.188 10 true *a 6.667,0.802 6.865,0.99 0.198,0.188 10 true *a
*a Scribed Line - -
V100145

Primer Application - -


NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the slide door lower mudguard protector has been attached.




c.

Let the primer dry sufficiently.

NOTICE:

Do not touch applied surfaces until the primer is dry.


Recommended drying time:

10 minutes or more (at 23°C (73°F))



d.

Remove the release paper of a new slide door lower mudguard protector trying not to touch the adhesional surface.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



e.

Install the slide door lower mudguard protector as shown in the illustration.

HINT:

Press the slide door lower mudguard protector firmly to install it.


B552374
5.667,1.25 5.667,1 5.667,1 6,1 true 1.583,1.25 1.583,1 1.583,1 1.323,1 true 2.948,1.385 3.104,1.583 0.156,0.198 10 true A 2.948,1.031 3.104,1.208 0.156,0.177 10 false A 3.802,1.031 3.958,1.208 0.156,0.177 10 false B 3.802,1.375 3.938,1.583 0.135,0.208 10 true B 2.688,0.385 3.208,0.625 0.521,0.24 10 false A - A 3.573,0.417 4.01,0.667 0.438,0.25 10 false B - B 1.51,1.281 1.708,1.479 0.198,0.198 10 true *a 5.604,1.281 5.802,1.479 0.198,0.198 10 true *a 1.208,0.281 1.365,0.458 0.156,0.177 10 false C 5.99,0.292 6.146,0.469 0.156,0.177 10 false C
*a Scribed Line - -


Standard Value:
Area Dimensions
C 0 to 2.0 mm (0 to 0.0787 in.)



Hide 75622C 11.INSTALL NO. 2 SIDE PANEL MOULDING LH

a.

Install the No. 2 side panel moulding LH with the 3 screws.

B552363


Hide 76922D 12.INSTALL NO. 2 SIDE MUDGUARD PROTECTOR

HINT:

When installing the No. 2 side mudguard protector, heat the side mudguard sub-assembly LH using a heat light.


Standard Value:
Part Temperature
Side Mudguard Sub-assembly LH 20 to 30°C (68 to 86°F)


CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



a.

When reusing the side mudguard sub-assembly LH:

i.

Using a heat light, heat the side mudguard sub-assembly LH surface.


ii.

Remove any remaining double-sided tape from the side mudguard sub-assembly LH.


iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the No. 2 side mudguard protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean a new side mudguard sub-assembly LH.





b.
B552365
0.615,0.729 0.448,0.729 0.448,0.729 0.448,0.979 true 2.781,0.74 2.948,0.74 2.948,0.74 2.948,0.99 true 0.365,1.01 0.583,1.188 0.219,0.177 10 true *a 2.854,1 3.073,1.177 0.219,0.177 10 false *a
*a Scribed Line
V100145

Primer Application


Apply primer to the side mudguard sub-assembly LH on the installation area of the No. 2 side mudguard protector using a brush or felt.

NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the No. 2 side mudguard protector has been attached.




c.

Let the primer dry sufficiently.

NOTICE:

Do not touch applied surfaces until the primer is dry.


Recommended drying time:

10 minutes or more (at 23°C (73°F))



d.

Remove the release paper of a new No. 2 side mudguard protector trying not to touch the adhesional surface.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



e.
B552366
0.698,1.167 0.917,1.167 0.917,1.167 0.917,1.417 true 2.583,1.417 2.583,1.167 2.583,1.167 2.75,1.167 true 1.583,1.417 2.177,1.635 0.594,0.219 10 false A - A 1.375,2.385 1.531,2.583 0.156,0.198 10 true A 1.385,2.833 1.542,3.031 0.156,0.198 10 true A 0.844,1.438 1.031,1.635 0.188,0.198 10 true *a 2.521,1.438 2.729,1.615 0.208,0.177 10 true *a 0.583,0.292 1.177,0.51 0.594,0.219 10 false B 2.771,0.292 3.01,0.49 0.24,0.198 10 false B
*a Scribed Line


Install the No. 2 side mudguard protector as shown in the illustration.

Standard Value:
Area Dimensions
B 0 to 2.0 mm (0 to 0.0787 in.)


HINT:

Press the No. 2 side mudguard protector firmly to install it.



Hide 75732B 13.INSTALL FRONT DOOR OUTSIDE MOULDING LH

a.
B552367

Install the front door outside moulding LH with the 6 screws.


Hide 76965A 14.INSTALL FRONT DOOR LOWER MUDGUARD PROTECTOR

HINT:

When removing the front door lower mudguard protector, if the double-sided tape is difficult to remove, heat the adhesive of the front door mudguard sub-assembly LH using a heat light.


Standard Value:
Part Temperature
Front Door Mudguard Sub-assembly LH 20 to 30°C (68 to 86°F)


CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



a.

When reusing the front door mudguard sub-assembly LH:

i.

Using a heat light, heat the front door mudguard sub-assembly LH surface.


ii.

Remove any remaining double-sided tape from the front door mudguard sub-assembly LH.


iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the front door lower mudguard protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean a new front door mudguard sub-assembly LH surface.





b.

Apply primer to the front door mudguard sub-assembly LH on the installation area of the front door lower mudguard protector using a brush or felt.

B552369
0.781,0.906 0.781,0.573 0.781,0.573 0.865,0.573 true 6.344,0.563 6.427,0.563 6.427,0.563 6.427,0.896 true 0.708,0.917 0.917,1.104 0.208,0.188 10 false *a 6.354,0.906 6.563,1.094 0.208,0.188 10 false *a
*a Scribed Line - -
V100145

Primer Application - -


NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the front door lower mudguard protector has been attached.




c.

Let the primer dry sufficiently.

NOTICE:

Do not touch applied surfaces until the primer is dry.


Recommended drying time:

10 minutes or more (at 23°C (73°F))



d.

Remove the release paper of a new front door lower mudguard protector trying not to touch the adhesional surface.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



e.

Install the front door lower mudguard protector as shown in the illustration.

HINT:

Press the front door lower mudguard protector firmly to install it.


B552370
1.25,1.083 1.5,1.083 1.5,1.083 1.5,1.5 true 5.667,1.417 5.667,1.083 5.667,1.083 5.917,1.083 true 3.042,1 3.198,1.198 0.156,0.198 10 true A 3.042,1.354 3.198,1.552 0.156,0.198 10 true A 3.875,1.375 4.031,1.573 0.156,0.198 10 true B 3.875,1.01 4.031,1.208 0.156,0.198 10 false B 3.927,0.74 4.406,1.031 0.479,0.292 10 false B - B 3,0.729 3.583,1 0.583,0.271 10 false A - A 1.156,0.333 1.313,0.531 0.156,0.198 10 false C 5.927,0.344 6.083,0.542 0.156,0.198 10 false C 5.604,1.417 5.792,1.604 0.188,0.188 10 true *a 1.438,1.521 1.625,1.708 0.188,0.188 10 true *a
*a Scribed Line - -


Standard Value:
Area Dimensions
C 0 to 2.0 mm (0 to 0.0787 in.)



Hide 76932A 15.INSTALL NO. 1 SIDE MUDGUARD BRACKET LH

a.
B552323
0,0 0,0 false
V113147

Install in this Direction


Attach the guide and install the No. 1 side mudguard bracket LH.


b.
B552321

Install the screw.


Hide 76921B 16.INSTALL NO. 1 SIDE MUDGUARD PROTECTOR

HINT:

When installing the No. 1 side mudguard protector, heat the fender panel mudguard sub-assembly LH using a heat light.


Standard Value:
Part Temperature
Fender Panel Mudguard Sub-assembly LH 20 to 30°C (68 to 86°F)


CAUTION:
E306500C35
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



a.

When reusing the fender panel mudguard sub-assembly LH:

i.

Using a heat light, heat the fender panel mudguard sub-assembly LH surface.


ii.

Remove any remaining double-sided tape from the fender panel mudguard sub-assembly LH.


iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the No. 1 side mudguard protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean a new fender panel mudguard sub-assembly LH surface.





b.
B552359
1.104,1.031 1.354,1.031 1.354,1.031 1.521,0.615 true 0.927,0.958 1.24,1.156 0.313,0.198 10 false *a
*a Scribed Line
V100145

Primer Application


Apply primer to the fender panel mudguard sub-assembly LH on the installation area of the No. 1 side mudguard protector using a brush or felt.

NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the No. 1 side mudguard protector has been attached.




c.

Let the primer dry sufficiently.

NOTICE:

Do not touch applied surfaces until the primer is dry.


Recommended drying time:

10 minutes or more (at 23°C (73°F))



d.

Remove the release paper of a new No. 1 side mudguard protector trying not to touch the adhesional surface.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



e.
B552360
1.042,1.583 1.208,1.583 1.208,1.583 1.208,1.917 true 2.438,1.594 2.271,1.594 2.271,1.594 2.271,1.927 true 1.323,2.51 1.479,2.708 0.156,0.198 10 false A 1.333,2.938 1.49,3.135 0.156,0.198 10 false A 1.104,0.5 1.542,0.688 0.438,0.188 10 false A - A 2.208,1.958 2.427,2.146 0.219,0.188 10 true *a 2.438,0.99 2.594,1.188 0.156,0.198 10 false B 0.948,0.979 1.104,1.177 0.156,0.198 10 false B 1.135,1.948 1.375,2.135 0.24,0.188 10 true *a
*a Scribed Line


Install the No. 1 side mudguard protector as shown in the illustration.

Standard Value:
Area Dimensions
B 0 to 2.0 mm (0 to 0.0787 in.)


HINT:

Press the No. 1 side mudguard protector firmly to install it.



Hide 17.INSTALL GROMMET SCREW

a.
B552362
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the grommet screw.