Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.
Use the same procedure for RHD and LHD vehicles.
The procedure listed below is for LHD vehicles.
Use the same procedure for the RH and LH sides.
The procedure listed below is for the LH side.
62720B
1.CLEAN FRONT SIDE WINDOW ASSEMBLY LH
When reusing the front side window assembly LH:
w/o Ceramic Notch:
Put matchmarks around the No. 1 quarter panel spacers and side window glass spacer.
| *a | Backside | *b | Matchmark |
Using a gasket scraper, remove any remaining, spacer, moulding, adhesive dam, double-sided tape and adhesive residue from the front side window assembly LH.
Be careful not to damage the front side window glass sub-assembly LH.
w/o Ceramic Notch:
Be careful not to erase the matchmarks when cleaning.
Clean the outer circumference of the front side window assembly LH with a non-residue solvent.
Do not touch the front side window assembly LH surface after cleaning it.
Even if using a new front side window assembly LH, clean the front side window assembly LH with a non-residue solvent.
2.INSTALL NO. 1 QUARTER PANEL SPACER
Install 2 new No. 1 quarter panel spacers to the body as shown in the illustration.
62785S
3.INSTALL SIDE WINDOW GLASS SPACER
Using a brush or sponge, apply the glass primer to the side window glass spacer installation surface of the front side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new side window glass spacer.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
w/ Ceramic Notch:
Install the 2 side window glass spacers to the front side window glass assembly LH as shown in the illustration.
| *a | Backside | *b | Ceramic Notch |
Allow the primer to dry for 3 minutes or more.
w/o Ceramic Notch:
Install the 2 side window glass spacers to the front side window glass assembly LH as shown in the illustration.
| *a | Backside | *b | Matchmark |
Allow the primer to dry for 3 minutes or more.
62775E
4.INSTALL FRONT SIDE WINDOW CLIP LH
Using a brush or sponge, apply the glass primer to the front side window clip LH installation surface of the front side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new front side window clip LH.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
w/ Ceramic Notch:
Install the 2 front side window clips LH to the front side window assembly LH as shown in the illustration.
| *a | Backside | *b | Ceramic Notch |
Allow the primer to dry for 3 minutes or more.
| Area | Dimension |
|---|---|
| a | 85.4 mm (3.36 in.) |
| b | 22.1 mm (0.870 in.) |
w/o Ceramic Notch:
Install the 2 front side window clips LH to the front side window assembly LH as shown in the illustration.
| *a | Backside | *b | Matchmark |
Allow the primer to dry for 3 minutes or more.
| Area | Dimension |
|---|---|
| a | 85.4 mm (3.36 in.) |
| b | 22.1 mm (0.870 in.) |
62267D
5.INSTALL NO. 1 FRONT SIDE WINDOW ADHESIVE DAM LH
Using a brush or sponge, apply the glass primer to the No. 1 front side window adhesive dam LH installation surface of the front side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new No. 1 front side window adhesive dam LH.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Install the No. 1 front side window adhesive dam LH to the front side window assembly LH as shown in the illustration.
| *a | Backside | *b | Ceramic Notch |
| Area | Dimension |
|---|---|
| a | 3.0 mm (0.118 in.) to 5.0 mm (0.197 in.) |
except Slide Glass Type:
Using a brush or sponge, apply the glass primer to the No. 1 front side window adhesive dam LH installation surface of the front side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new No. 1 front side window adhesive dam LH.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Install the No. 1 front side window adhesive dam LH to the front side window assembly LH as shown in the illustration.
| *a | Backside | *b | Ceramic Notch |
| Area | Dimension |
|---|---|
| a | 3.0 mm (0.118 in.) to 5.0 mm (0.197 in.) |
62267K
6.INSTALL NO. 2 FRONT SIDE WINDOW ADHESIVE DAM LH
Using a brush or sponge, apply the glass primer to the No. 2 front side window adhesive dam LH installation surface of the front side window assembly LH.
Do not apply too much primer.
Remove the peeling paper from a new No. 2 front side window adhesive dam LH.
After removing the peeling paper, keep the exposed adhesive free from foreign matter.
Install the No. 2 front side window adhesive dam LH to the front side window assembly LH as shown in the illustration.
for Standard Roof:
| *a | Backside | - | - |
| Area | Dimension |
|---|---|
| a | 10 mm (0.394 in.) |
for High Roof:
| *a | Backside | - | - |
| Area | Dimension |
|---|---|
| a | 10 mm (0.394 in.) |
| b | 13.9 mm (0.547 in.) |
62720B
7.INSTALL FRONT SIDE WINDOW ASSEMBLY LH
Clean and shape the contact surface of the vehicle body.
| *a | Vehicle Body |
|
Adhesive |
Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.
| Area | Dimension |
|---|---|
| a | 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.) |
Be careful not to damage the vehicle body.
Leave approximately 1.0 mm (0.0394 in.) to 3.0 mm (0.118 in.) of adhesive on the vehicle body.
Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.
Even if all of the adhesive has been removed, clean the vehicle body.
Position the front side window assembly LH.
Using suction cups, place the front side window assembly LH in the correct position.
Check that the entire contact surface of the glass rim is perfectly even.
| *a | Matchmarks |
When using a new front side window assembly LH:
Place matchmarks on the front side window assembly LH and vehicle body at the locations indicated in the illustration.
Check that the side window glass spacer is attached to the No. 1 quarter panel spacer correctly.
Check that the front side window clip LH is attached to the slide door panel correctly.
When reusing a front side window assembly LH, check the position of the matchmarks and make adjustments.
Using suction cups, remove the front side window assembly LH.
Using a brush or sponge, apply the body primer to the exposed part of the vehicle body.
Do not apply too much primer.
Do not apply primer to the adhesive.
When applying the primer, take care of the seams of the panel and spot welds.
Using a brush or sponge, apply the glass primer as shown in the illustration.
for Standard Roof:
| *a | Backside | - | - |
|
Glass Primer | - | - |
Do not apply too much primer.
| Area | Dimension |
|---|---|
| a | 9.0 mm (0.354 in.) |
| b | 17 mm (0.669 in.) |
| c | 11.5 mm (0.453 in.) |
| d | 70.9 mm (2.79 in.) |
for High Roof:
| *a | Backside | - | - |
|
Glass Primer | - | - |
Do not apply too much primer.
| Area | Dimension |
|---|---|
| a | 9.0 mm (0.354 in.) |
| b | 17 mm (0.669 in.) |
| c | 11.5 mm (0.453 in.) |
| d | 68.6 mm (2.70 in.) |
| e | 13 mm (0.512 in.) |
| *a | Sealer Gun |
| *b | Nozzle |
|
Adhesive |
Cut off the tip of the cartridge nozzle as shown in the illustration.
| Area | Dimension |
|---|---|
| a | 12 mm (0.472 in.) to 15 mm (0.591 in.) |
| b | 8.0 mm (0.315 in.) to 11 mm (0.433 in.) |
Load the sealer gun with the cartridge.
Apply adhesive to the glass as shown in the illustration.
for Standard Roof:
| *A | for Slide Glass Type | - | - |
| *1 | EPT Sealer | - | - |
| *a | Backside | *b | Adhesive Positioning Center |
| *c | Ceramic Notch | - | - |
|
Adhesive | - | - |
Allow the primer to dry for 3 minutes or more.
Apply adhesive at a constant height, even above the EPT sealer area (for Slide Glass Type).
Do not apply sealant beyond the EPT sealer area (for Slide Glass Type).
Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent
| Area | Dimension |
|---|---|
| a | 16 mm (0.630 in.) |
| b | 75.4 mm (2.97 in.) |
| c | 8.0 mm (0.315 in.) |
| d | 10.3 mm (0.406 in.) |
| e | 12 mm (0.472 in.) |
for High Roof:
| *A | for Slide Glass Type | - | - |
| *1 | EPT Sealer | - | - |
| *a | Backside | *b | Adhesive Positioning Center |
| *c | Ceramic Notch | - | - |
|
Adhesive | - | - |
Allow the primer to dry for 3 minutes or more.
Apply adhesive at a constant height, even above the EPT sealer area (for Slide Glass Type).
Do not apply sealant beyond the EPT sealer area (for Slide Glass Type).
Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent
| Area | Dimension |
|---|---|
| a | 16 mm (0.630 in.) |
| b | 73.1 mm (2.88 in.) |
| c | 17.5 mm (0.689 in.) |
| d | 8.0 mm (0.315 in.) |
| e | 10.3 mm (0.406 in.) |
| f | 12 mm (0.472 in.) |
| *a | Matchmarks |
Install the front side window assembly LH to the vehicle body.
Using suction cups, position the front side window assembly LH so that the matchmarks are aligned.
Check that the side window glass spacer is attached to the No. 1 quarter panel spacer correctly.
Check that the front side window clip LH is attached to the slide door panel correctly.
Press it in gently along the rim.
Press the glass with force of 98 N (10 kgf, 22.0 lbf) or more.
Using a gasket scraper, remove any excess or protruding adhesive.
Apply adhesive up to the edge of the front side window assembly LH.
Hold the front side window assembly LH using protective tape until the applied adhesive becomes hard.
Do not drive the vehicle for the time described in the table below.
| Temperature | Minimum Time Prior to Driving Vehicle |
|---|---|
| 35°C (95°F) | 1 hour and 30 minutes |
| 20°C (68°F) | 5 hours |
| 5°C (41°F) | 24 hours |
67690C
8.INSTALL SLIDE DOOR TRIM BOARD ASSEMBLY LH
Use the same procedure as for the RH side.
except Wagon, for Full-trim, for Standard Roof
except Wagon, for Full-trim, for High Roof:
81380D
9.INSTALL STEP LIGHT ASSEMBLY (for Wagon)
67488A
10.INSTALL REAR DOOR REAR GUIDE BRACKET GARNISH LH (for Wagon)
Use the same procedure as for the RH side.
67668A
11.INSTALL SLIDE DOOR WINDOW GARNISH LH
Use the same procedure as for the RH side.
except Wagon, for Full-trim, for Standard Roof
except Wagon, for Full-trim, for High Roof:
67693B
12.INSTALL SLIDE DOOR UPPER TRIM COVER LH (except Wagon, for Full-trim, for Standard Roof)
Use the same procedure as for the RH side.
67693B
13.INSTALL SLIDE DOOR UPPER TRIM COVER LH (for Wagon)
Use the same procedure as for the RH side.
65988A
14.INSTALL SUNSHADE HOOK (for Wagon, w/ Sunshade)
Use the same procedure as for the RH side.
15. CHECK FOR LEAK AND REPAIR
Conduct a leak test after the adhesive has completely hardened.
Seal any leaks with auto glass sealer.
Remove the protective tape and matchmark.