RM35X0E _59 Vehicle Exterior _078503 DOOR / HATCH _0397544 BACK DOOR(for Wagon) A

DOOR / HATCH  BACK DOOR(for Wagon)  REASSEMBLY  


PROCEDURE

Hide 67837L 1.INSTALL DOOR DUST PROOF SEAL

a.
B538434

Attach the claw and install the door dust proof seal.

HINT:

Use the same procedure for the RH and LH sides.



Hide 69359 2.INSTALL BACK DOOR LOCK CUSHION

a.
B551639

Attach the claw and install the 2 back door lock cushions.


Hide 69404A 3.INSTALL BACK DOOR SIDE FEMALE STOPPER SUB-ASSEMBLY LH (w/ Bracket)

a.
B538431

Temporarily install the back door side female stopper sub-assembly LH with the 2 bolts.


b.

Fully close the back door panel sub-assembly.


c.

Tighten the 2 bolts and install the back door side female stopper sub-assembly LH.

Torque:
13 N*m (133 kgf*cm, 10 ft.*lbf)


Hide 69403A 4.INSTALL BACK DOOR SIDE FEMALE STOPPER SUB-ASSEMBLY RH (w/ Bracket)

HINT:

Use the same procedure described for the LH side.


Hide 67282 5.INSTALL BACK DOOR NO. 1 STOPPER (w/o Bracket)

a.
B538432

Install the back door No. 1 stopper with the 2 bolts.

Torque:
13 N*m (133 kgf*cm, 10 ft.*lbf)


Hide 67281F 6.INSTALL BACK DOOR LOWER STOPPER (w/o Bracket)

HINT:

Use the same procedure described for the back door No. 1 stopper.


Hide 67207C 7.INSTALL BACK DOOR STOPPER SUB-ASSEMBLY (w/ Bracket)

a.
B538430

Temporarily install the back door stopper sub-assembly with the 2 bolts.


b.

Fully close the back door panel sub-assembly.


c.

Tighten the 2 bolts and install the back door stopper sub-assembly.

Torque:
13 N*m (133 kgf*cm, 10 ft.*lbf)


Hide 68947 9.INSTALL BACK DOOR LOWER DAMPER STAY BRACKET RH

HINT:

Use the same procedure described for the LH side.


Hide 68950C 13.INSTALL BACK DOOR STAY ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 81554 17.INSTALL REAR COMBINATION LIGHT BODY GASKET RH

HINT:

Use the same procedure described for the LH side.


Hide 81584D 18.INSTALL REAR LIGHT GASKET

HINT:

Use the same procedure described for the LH side.


Hide 81580D 19.INSTALL REAR LIGHT ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 76803A 21.INSTALL BACK DOOR OUTSIDE UPPER GARNISH SUB-ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 69211C 30.INSTALL BACK DOOR OUTSIDE HANDLE

a.
B551641
0,0 0,0 false
V113147

Install in this Direction


Install the back door outside handle with the 2 nuts as shown in the illustration.

Torque:
5.0 N*m (51 kgf*cm, 44 in.*lbf)


Hide 67290 34.INSTALL BACK DOOR DAMPER ASSEMBLY

a.
B538409N01
2.823,0.521 3.042,0.729 0.219,0.208 10 true (1) 2.885,1.573 3.104,1.781 0.219,0.208 10 true (2) 0.417,1.458 0.635,1.667 0.219,0.208 10 true (2) 0.385,0.563 0.604,0.771 0.219,0.208 10 true (2)

Attach the guide and install the back door damper assembly with the 4 bolts in the order shown in the illustration.

Torque:
12.5 N*m (127 kgf*cm, 9 ft.*lbf)


Hide 76085 36.INSTALL REAR SPOILER SUB-ASSEMBLY

Hide 67751 40.INSTALL BACK DOOR TRIM BOARD

a.

Attach the clip and guide to install the back door trim board.

B551642
0,0 0,0 false
V113147

Install in this Direction - -



Hide 67961A 41.INSTALL BACK DOOR PULL STRAP

a.
B551635

Attach the guide and install the back door pull strap with the screw.


Hide 69783B 42.INSTALL BACK DOOR INSIDE HANDLE BEZEL (w/ Handle)

a.
B551634

Attach the claw and install the back door inside handle bezel.


Hide 69291 43.INSTALL BACK DOOR INSIDE HANDLE ASSEMBLY (w/ Handle)

a.
B551643
2.615,0.646 2.938,0.729 2.938,0.729 2.552,0.948 true 0.927,0.656 1.24,0.844 1.24,0.844 0.854,0.969 true 1.313,0.76 1.521,0.948 0.208,0.188 10 true *a 2.979,0.646 3.188,0.833 0.208,0.188 10 true *b
*a Large Protrusion
*b Large Cutout


Align the 2 large protrusions of the back door inside handle assembly with the 2 large cutouts of the back door remote control assembly and install the back door inside handle assembly with the screw as shown in the illustration.


Hide 67760A 44.INSTALL BACK DOOR UPPER TRIM BOARD ASSEMBLY

a.

Attach the clip and install the back door upper trim board assembly as shown in the illustration.

B551644
0,0 0,0 false
V113147

Install in this Direction - -



Hide 67938A 45.INSTALL BACK DOOR SIDE GARNISH LH

a.
B598217
0,0 0,0 false
V113147

Install in this Direction


Attach the guide, claw and clip to install the back door side garnish LH in the direction indicated by the arrow shown in the illustration.


b.
B598218
0,0 0,0 false
V113146

Place Hand Here
V113147

Install in this Direction


Place your hand at the position shown in the illustration and attach the claw while pull in the installation direction.


Hide 67937B 46.INSTALL BACK DOOR SIDE GARNISH RH

HINT:

Use the same procedure described for the LH side.