RM35X0E _59 Vehicle Exterior _079322 EXTERIOR PANELS / TRIM _0397102 BACK DOOR OUTSIDE GARNISH(for Wagon) A

EXTERIOR PANELS / TRIM BACK DOOR OUTSIDE GARNISH(for Wagon) REASSEMBLY

PROCEDURE

Hide Display 76825C 1.INSTALL BACK DOOR OUTSIDE GARNISH PROTECTOR

HINT:: When installing the back door outside garnish protector, heat the back door lower outside garnish using a heat light.

Standard Value:

Part	Temperature
Back Door Lower Outside Garnish	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

When reusing the back door lower outside garnish:

Using a heat light, heat the back door lower outside garnish surface.

ii.

Remove any remaining double-sided tape from the back door lower outside garnish.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the back door outside garnish protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean a new back door lower outside garnish surface.

Apply primer to the back door lower outside garnish on the installation area of the back door outside garnish protector using a brush or felt.

0.5,1.917 0.5,1.5 0.5,1.5 0.667,1.5 true 2.635,1.917 2.635,1.5 2.635,1.5 2.469,1.5 true 2.198,1.917 2.198,1.5 2.198,1.5 2.281,1.5 true 4.74,1.906 4.74,1.49 4.74,1.49 4.823,1.49 true 0.438,1.958 0.75,2.156 0.313,0.198 10 false *a 2.125,1.896 2.438,2.094 0.313,0.198 10 false *a 2.573,1.906 2.885,2.104 0.313,0.198 10 false *a 4.667,1.906 4.979,2.104 0.313,0.198 10 false *a

*a	Scribed Line	-	-
	Primer Application	-	-

NOTICE:: ·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the back door outside garnish protector has been attached.

Let the primer dry sufficiently.

NOTICE:: Do not touch applied surfaces until the primer is dry.

Recommended drying time:: 10 minutes or more (at 23°C (73°F))

Remove the release paper of a new back door outside garnish protector trying not to touch the adhesional surface.

HINT:: After removing the release paper, keep the exposed adhesive free from foreign matter.

for Center, for LH Side:

Align the back door outside garnish protector with the scribed line and install it in the direction indicated by the arrow shown in the illustration.

HINT:: Press the back door outside garnish protector firmly to install it.

Standard Value:

Area	Specified Condition
A	0 to 2.0 mm (0 to 0.0787 in.)

for RH Side:

Install the back door outside garnish protector within the scribed lines.

HINT:: Press the back door outside garnish protector firmly to install it.

2.344,1.5 2.344,1.25 2.344,1.25 2.594,1.25 true 0.667,4.917 0.667,4.667 0.667,4.667 0.917,4.667 true 2.667,1.333 2.917,1.333 2.917,1.333 2.917,1.667 true 5.031,4.906 5.031,4.656 5.031,4.656 4.865,4.656 true 2.26,1.5 2.49,1.698 0.229,0.198 10 false *a 0.594,4.927 0.823,5.125 0.229,0.198 10 false *a 2.865,1.698 3.094,1.896 0.229,0.198 10 false *b 4.948,4.927 5.177,5.125 0.229,0.198 10 false *a 2.604,1.708 2.833,1.906 0.229,0.198 10 false A 2.125,0.5 2.417,0.75 0.292,0.25 12 true *A 0.375,3.833 0.667,4.083 0.292,0.25 12 true *B

*A	for Center, for LH Side	*B	for RH Side
*a	Scribed Line	*b	Application Start Position
	Order of Installation	-	-

Hide Display 76822A 2.INSTALL BACK DOOR LOWER GARNISH MOULDING PROTECTOR

HINT:: When installing the back door lower garnish moulding protector, heat the back door lower outside garnish sub-assembly using a heat light.

Standard Value:

Part	Temperature
Back Door Lower Outside Garnish Sub-assembly	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

When reusing the back door lower outside garnish sub-assembly:

Using a heat light, heat the back door lower outside garnish sub-assembly surface.

ii.

Remove any remaining double-sided tape from the back door lower outside garnish sub-assembly.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the back door lower garnish moulding protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean a new back door lower outside garnish sub-assembly surface.

Apply primer to the back door lower outside garnish sub-assembly on the installation area of the back door lower garnish moulding protector using a brush or felt.

1.396,0.813 1.396,0.646 1.396,0.646 1.646,0.646 true 5.5,0.667 5.75,0.667 5.75,0.667 5.75,0.833 false 1.75,0.583 2.063,0.781 0.313,0.198 10 false *a 5.313,0.583 5.625,0.781 0.313,0.198 10 false *a

*a	Scribed Line	-	-
	Primer Application	-	-

NOTICE:: ·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the back door lower garnish moulding protector has been attached.

Let the primer dry sufficiently.

NOTICE:: Do not touch applied surfaces until the primer is dry.

Recommended drying time:: 10 minutes or more (at 23°C (73°F))

Remove the release paper of a new back door lower garnish moulding protector trying not to touch the adhesional surface.

HINT:: After removing the release paper, keep the exposed adhesive free from foreign matter.

Install the back door lower garnish moulding protector so that it is aligned with the scribed line and triangle marks of the back door lower outside garnish sub-assembly.

HINT:: Press the back door lower garnish moulding protector firmly to install it.

2.01,1.75 2.177,1.75 true 5.083,1.802 5.25,1.802 true 3.594,2.656 3.594,2.49 true 4.781,2.667 4.781,2.5 true 2.354,2.656 2.354,2.49 true 2.25,1.01 2.25,0.76 2.25,0.76 2.5,0.76 true 4.927,1.021 4.927,0.771 4.927,0.771 4.677,0.771 true 2.583,0.677 2.896,0.875 0.313,0.198 10 false *a 4.5,0.677 4.813,0.875 0.313,0.198 10 false *a 1.833,1.677 2.031,1.885 0.198,0.208 10 true *b 3.5,2.646 3.708,2.813 0.208,0.167 10 true *b 4.698,2.635 4.896,2.813 0.198,0.177 10 true *b 2.271,2.667 2.479,2.823 0.208,0.156 10 true *b 5.229,1.719 5.427,1.927 0.198,0.208 10 true *b

Scribed Line

Triangle Mark

Hide Display 76812 3.INSTALL BACK DOOR LOWER OUTSIDE GARNISH

Attach the guide and claw and install the back door lower outside garnish.

Install the 3 screws.

Hide Display 76825J 4.INSTALL NO. 2 BACK DOOR OUTSIDE GARNISH PROTECTOR

HINT:: ·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.

·

When installing the No. 2 back door outside garnish protector, heat the back door upper outside garnish sub-assembly LH using a heat light.

Standard Value:

Part	Temperature
Back Door Upper Outside Garnish Sub-assembly LH	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

When reusing the back door upper outside garnish sub-assembly LH:

Using a heat light, heat the back door upper outside garnish sub-assembly LH surface.

ii.

Remove any remaining double-sided tape from the back door upper outside garnish sub-assembly LH.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the No. 2 back door outside garnish protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean a new back door upper outside garnish sub-assembly LH surface.

1.417,2.667 1.417,2.333 1.417,2.333 1.583,2.333 true 2.552,2.667 2.552,2.333 2.552,2.333 2.385,2.333 true 1.344,2.667 1.656,2.865 0.313,0.198 10 false *a 2.49,2.677 2.802,2.875 0.313,0.198 10 false *a

*a	Scribed Line
	Primer Application

Apply primer to the back door upper outside garnish sub-assembly LH on the installation area of the No. 2 back door outside garnish protector using a brush or felt.

NOTICE:: ·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the No. 2 back door outside garnish protector has been attached.

Let the primer dry sufficiently.

NOTICE:: Do not touch applied surfaces until the primer is dry.

Recommended drying time:: 10 minutes or more (at 23°C (73°F))

Remove the release paper of a new No. 2 back door outside garnish protector trying not to touch the adhesional surface.

HINT:: After removing the release paper, keep the exposed adhesive free from foreign matter.

1.333,2.75 1.333,2.417 1.333,2.417 1.583,2.417 true 2.615,2.75 2.615,2.417 2.615,2.417 2.365,2.417 true 1.271,2.74 1.583,2.938 0.313,0.198 10 false *a 2.552,2.75 2.865,2.948 0.313,0.198 10 false *a

*a	Scribed Line

Install the No. 2 back door outside garnish protector so that it is within the left and right scribed lines.

HINT:: Press the No. 2 back door outside garnish protector firmly to install it.

Hide Display 76825H 5.INSTALL NO. 1 BACK DOOR OUTSIDE GARNISH PROTECTOR

HINT:: ·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.

·

When installing the No. 1 back door outside garnish protector, heat the back door upper outside garnish sub-assembly LH using a heat light.

Standard Value:

Part	Temperature
Back Door Upper Outside Garnish Sub-assembly LH	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

When reusing the back door upper outside garnish sub-assembly LH:

Using a heat light, heat the back door upper outside garnish sub-assembly LH surface.

ii.

Remove any remaining double-sided tape from the back door upper outside garnish sub-assembly LH.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the No. 1 back door outside garnish protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean a new back door upper outside garnish sub-assembly LH surface.

1,3.01 1,2.677 true 2.667,3.052 2.667,2.719 true 0.917,3.021 1.146,3.219 0.229,0.198 10 true *a 2.583,3.063 2.813,3.26 0.229,0.198 10 true *a

*a	Scribed Line
	Primer Application

Apply primer to the back door upper outside garnish sub-assembly LH on the installation area of the No. 1 back door outside garnish protector using a brush or felt.

NOTICE:: ·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the back door outside garnish protector has been attached.

Let the primer dry sufficiently.

NOTICE:: Do not touch applied surfaces until the primer is dry.

Recommended drying time:: 10 minutes or more (at 23°C (73°F))

Remove the release paper of a new No. 1 back door outside garnish protector trying not to touch the adhesional surface.

HINT:: After removing the release paper, keep the exposed adhesive free from foreign matter.

1,3.021 1,2.688 true 2.667,3.083 2.667,2.75 true 0.938,3.042 1.146,3.229 0.208,0.188 10 true *a 2.573,3.104 2.781,3.292 0.208,0.188 10 true *a

*a	Scribed Line

Install the 2 No. 1 back door outside garnish protectors so that they are within the scribed lines.

HINT:: Press the No. 1 back door outside garnish protector firmly to install it.

Hide Display 76821C 6.INSTALL BACK DOOR GARNISH SIDE PROTECTOR RH

HINT:: ·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.

·

When installing the back door garnish side protector RH, heat the back door upper outside garnish sub-assembly LH using a heat light.

Standard Value:

Part	Temperature
Back Door Upper Outside Garnish Sub-assembly LH	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

When reusing the back door upper outside garnish sub-assembly LH:

Using a heat light, heat the back door upper outside garnish sub-assembly LH surface.

ii.

Remove any remaining double-sided tape from the back door upper outside garnish sub-assembly LH.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the back door garnish side protector RH with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean a new back door upper outside garnish sub-assembly LH surface.

1.333,1.281 1.5,1.198 1.5,1.198 1.833,1.198 true 0.146,2.99 0.146,2.823 0.146,2.823 0.229,2.823 true 1.917,1.135 2.229,1.333 0.313,0.198 10 false *a 0.094,3.01 0.406,3.208 0.313,0.198 10 false *a

*a	Scribed Line
	Primer Application

Apply primer to the back door upper outside garnish sub-assembly LH on the installation area of the back door garnish side protector RH using a brush or felt.

NOTICE:: ·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the back door garnish side protector RH has been attached.

Let the primer dry sufficiently.

NOTICE:: Do not touch applied surfaces until the primer is dry.

Recommended drying time:: 10 minutes or more (at 23°C (73°F))

Remove the release paper of a new back door garnish side protector RH trying not to touch the adhesional surface.

HINT:: After removing the release paper, keep the exposed adhesive free from foreign matter.

2.354,1.177 2.438,1.01 2.438,1.01 2.604,1.01 true 2.073,3.042 2.073,2.875 2.073,2.875 2.323,2.875 true 2.667,0.917 2.896,1.125 0.229,0.208 10 true *a 1.99,3.042 2.219,3.219 0.229,0.177 10 true *a

*a	Scribed Line

Install the back door garnish side protector RH so that it is aligned with the scribed line of the back door upper outside garnish sub-assembly LH.

HINT:: Press the back door garnish side protector RH firmly to install it.

Hide Display 76821 7.INSTALL BACK DOOR UPPER GARNISH MOULDING PROTECTOR

HINT:: ·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.

·

When installing the back door upper garnish moulding protector, heat the back door upper outside garnish sub-assembly LH using a heat light.

Standard Value:

Part	Temperature
Back Door Upper Outside Garnish Sub-assembly LH	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

When reusing the back door upper outside garnish sub-assembly LH:

Using a heat light, heat the back door upper outside garnish sub-assembly LH surface.

ii.

Remove any remaining double-sided tape from the back door upper outside garnish sub-assembly LH.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the back door upper garnish moulding protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean a new back door upper outside garnish sub-assembly LH surface.

0.448,1.031 0.531,0.781 0.531,0.781 0.865,0.781 false 2.896,1.26 3.146,1.26 3.146,1.26 3.229,0.677 true 0.354,1.052 0.667,1.25 0.313,0.198 10 false *a 2.719,1.177 3.031,1.375 0.313,0.198 10 false *a

*a	Scribed Line
	Primer Application

Apply primer to the back door upper outside garnish sub-assembly LH on the installation area of the back door upper garnish moulding protector using a brush or felt.

NOTICE:: ·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the back door upper garnish moulding protector has been attached.

Let the primer dry sufficiently.

NOTICE:: Do not touch applied surfaces until the primer is dry.

Recommended drying time:: 10 minutes or more (at 23°C (73°F))

Remove the release paper of a new back door upper garnish moulding protector trying not to touch the adhesional surface.

HINT:: After removing the release paper, keep the exposed adhesive free from foreign matter.

0.688,0.75 0.688,0.417 0.688,0.417 0.854,0.417 true 2.958,0.719 2.958,0.385 2.958,0.385 2.875,0.385 true 0.625,0.76 0.833,0.938 0.208,0.177 10 true *a 2.896,0.74 3.115,0.927 0.219,0.188 10 true *a

*a	Scribed Line

Install the back door upper garnish moulding protector so that it is aligned with the scribed line of the back door upper outside garnish sub-assembly LH.

HINT:: Press the back door upper garnish moulding protector firmly to install it.

Hide Display 76822B 8.INSTALL BACK DOOR GARNISH SIDE PROTECTOR LH

0,0 0,0 false

Install in this Direction

Attach the guide and claw and install the back door garnish side protector LH.

Hide Display 76821B 9.INSTALL BACK DOOR GARNISH SIDE PROTECTOR RH

HINT:: Use the same procedure described for the LH side.

Hide Display 76825 10.INSTALL BACK DOOR OUTSIDE GARNISH PROTECTOR

HINT:: When installing the back door outside garnish protector, heat the back door outside garnish sub-assembly using a heat light.

Standard Value:

Part	Temperature
Back Door Outside Garnish Sub-assembly	20 to 30°C (68 to 86°F)

CAUTION:

2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b

*a	Heated Part
*b	Heat Light

Do not touch the heat light and heated parts.

Touching the heat light may result in burns.

Touching heated parts for a long time may result in burns.

When reusing the back door outside garnish sub-assembly:

Using a heat light, heat the back door outside garnish sub-assembly surface.

ii.

Remove any remaining double-sided tape from the back door outside garnish sub-assembly.

iii.

Wipe off any tape adhesive residue with cleaner.

NOTICE:: ·

Installing the back door outside garnish protector with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.

·

Also, clean a new back door outside garnish sub-assembly surface.

Apply primer to the back door outside garnish sub-assembly on the installation area of the back door outside garnish protector using a brush or felt.

0.24,1.583 0.24,1.083 0.24,1.083 0.49,1.083 true 6.677,1.073 6.927,1.073 6.927,1.073 6.927,1.49 true 0.177,1.635 0.49,1.792 0.313,0.156 10 false *a 6.844,1.51 7.156,1.667 0.313,0.156 10 false *a

*a	Scribed Line	-	-
	Primer Application	-	-

NOTICE:: ·

Replace the brush or felt if it is dirty or has become hardened.

·

Keep any painted surface free from primer.

·

If the primer contacts a painted surface, it may leave light primer marks. Therefore, use protective tape when using liquid primer.

·

Do not touch surfaces to which primer has been applied until the back door outside garnish protector has been attached.

Let the primer dry sufficiently.

NOTICE:: Do not touch applied surfaces until the primer is dry.

Recommended drying time:: 10 minutes or more (at 23°C (73°F))

Remove the release paper of a new back door outside garnish protector trying not to touch the adhesional surface.

HINT:: After removing the release paper, keep the exposed adhesive free from foreign matter.

Install the back door outside garnish protector so that it is aligned with the scribed line and triangle marks of the back door outside garnish sub-assembly.

HINT:: Press the back door outside garnish protector firmly to install it.

0.354,1.333 0.354,1.083 0.354,1.083 0.521,1.083 true 5.573,1.458 5.573,1.292 true 6.625,1.063 6.792,1.063 6.792,1.063 6.792,1.229 true 4.583,1.469 4.583,1.302 true 3.573,1.49 3.573,1.323 true 2.635,1.469 2.635,1.302 true 1.646,1.469 1.646,1.302 true 0.271,1.365 0.458,1.563 0.188,0.198 10 true *a 6.729,1.271 6.917,1.469 0.188,0.198 10 true *a 5.479,1.49 5.667,1.688 0.188,0.198 10 true *b 4.5,1.51 4.688,1.708 0.188,0.198 10 true *b 3.5,1.531 3.688,1.729 0.188,0.198 10 true *b 2.542,1.51 2.729,1.708 0.188,0.198 10 true *b 1.552,1.49 1.74,1.688 0.188,0.198 10 true *b

Scribed Line

Triangle Mark