RM35X0E _58 Vehicle Interior _078336 DOOR LOCK _0388471 SLIDE DOOR LOCK(except Wagon) G

DOOR LOCK  SLIDE DOOR LOCK(except Wagon)  INSPECTION  


PROCEDURE

Hide 69640C 1.INSPECT SLIDE DOOR LOCK REMOTE CONTROL ASSEMBLY LH

a.
B540287C01
0.969,3.302 1.229,3.031 true 0.656,3.313 0.365,3.073 true 1.198,3.885 0.969,3.625 true 0.198,2.896 0.656,3.094 0.458,0.198 10 false DS2 1.063,3.927 1.521,4.125 0.458,0.198 10 false GND 1.146,2.833 1.604,3.031 0.458,0.198 10 false DS1 0.219,0.24 0.677,0.438 0.458,0.198 10 false *a 2.115,0.24 2.573,0.438 0.458,0.198 10 false *b 0.25,2.448 0.708,2.646 0.458,0.198 10 false *c
*a for Inside Handle
*b for Outside Handle
*c Component without harness connected
(Slide Door Lock Remote Control Assembly LH)
V100135

Open
V100136

Close


Check the resistance of the slide door lock remote control assembly LH.

i.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
OPEN SWITCH (for Outside Handle)
Tester Connection Condition Specified Condition
2 (DS2) - 3 (GND) Handle pulled (open side) Below 1 Ω
Neutral position 10 kΩ or higher

OPEN SWITCH (for Inside Handle)
Tester Connection Condition Specified Condition
2 (DS2) - 3 (GND) Handle pulled (open side) Below 1 Ω
Neutral position 10 kΩ or higher

CLOSE SWITCH
Tester Connection Condition Specified Condition
1 (DS1) - 3 (GND) Handle pulled (close side) Below 1 Ω
Neutral position 10 kΩ or higher


If the result is not as specified, replace the slide door lock remote control assembly LH.



b.
B540288
2.052,1.698 2.323,1.438 true 2.99,1.729 2.656,1.438 true 1.792,0.344 2.104,0.5 0.313,0.156 10 false *a 1.844,1.74 2.302,1.938 0.458,0.198 10 false OSG 2.927,1.771 3.302,2.01 0.375,0.24 10 false OS
*a Component without harness connected
(Slide Door Lock Remote Control Assembly LH)
V100135

Locked
V100136

Unlocked


Check the operation of the slide door lock remote control assembly LH (w/o position switch).

i.

Apply battery voltage and check the operation of the door lock actuator.

OK:
Battery Connection Specified Condition
Battery positive (+) → Terminal 1 (OS)
Battery negative (-) → Terminal 2 (OSG) 		Locked
Battery positive (+) → Terminal 2 (OSG)
Battery negative (-) → Terminal 1 (OS) 		Unlocked


If the result is not as specified, replace the slide door lock remote control assembly LH.



c.
B540289C01
2.646,1.167 2.885,0.854 true 1.958,1.708 2.156,1.313 true 2.365,1.167 2.115,0.875 true 3.052,1.677 2.833,1.323 true 1.969,0.667 2.427,0.865 0.458,0.198 10 false UL 3.01,1.729 3.365,1.927 0.354,0.198 10 false E 1.781,1.75 2.24,1.948 0.458,0.198 10 false LSSR 1.76,0.313 2.219,0.51 0.458,0.198 10 false *a 2.927,0.667 3.323,0.865 0.396,0.198 10 false L
*a Component without harness connected
(Slide Door Lock Remote Control Assembly LH)
V100135

Locked
V100136

Unlocked


Check the operation of the slide door lock remote control assembly LH (w/ position switch).

i.

Apply battery voltage and check the operation of the door lock actuator.

OK:
Battery Connection Specified Condition
Battery positive (+) → Terminal 2 (L)
Battery negative (-) → Terminal 3 (UL) 		Locked
Battery positive (+) → Terminal 3 (UL)
Battery negative (-) → Terminal 2 (L) 		Unlocked


If the result is not as specified, replace the slide door lock remote control assembly LH.


ii.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
4 (LSSR) - 1 (E) Locked 10 kΩ or higher
Unlocked Below 1 Ω


If the result is not as specified, replace the slide door lock remote control assembly LH.



Hide 69630C 2.INSPECT SLIDE DOOR LOCK REMOTE CONTROL ASSEMBLY RH

a.
B540290C01
2.5,3.323 2.76,3.052 true 2.188,3.313 1.948,3.063 true 2.74,3.885 2.51,3.625 true 1.813,2.875 2.271,3.073 0.458,0.198 10 false DS2 2.656,3.906 3.115,4.104 0.458,0.198 10 false GND 2.729,2.865 3.188,3.063 0.458,0.198 10 false DS1 0.271,0.25 0.729,0.448 0.458,0.198 10 false *a 2.021,0.26 2.479,0.458 0.458,0.198 10 false *b 1.802,2.448 2.26,2.646 0.458,0.198 10 false *c
*a for Inside Handle
*b for Outside Handle
*c Component without harness connected
(Slide Door Lock Remote Control Assembly RH)
V100135

Open
V100136

Close


Check the resistance of the slide door lock remote control assembly RH.

i.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
OPEN SWITCH (for Outside Handle)
Tester Connection Condition Specified Condition
2 (DS2) - 3 (GND) Handle pulled (open side) Below 1 Ω
Neutral position 10 kΩ or higher

OPEN SWITCH (for Inside Handle)
Tester Connection Condition Specified Condition
2 (DS2) - 3 (GND) Handle pulled (open side) Below 1 Ω
Neutral position 10 kΩ or higher

CLOSE SWITCH
Tester Connection Condition Specified Condition
1 (DS1) - 3 (GND) Handle pulled (close side) Below 1 Ω
Neutral position 10 kΩ or higher


If the result is not as specified, replace the slide door lock remote control assembly RH.



b.
B540291
0.49,1.719 0.76,1.438 true 1.427,1.729 1.094,1.438 true 0.24,0.344 0.552,0.5 0.313,0.156 10 false *a 0.302,1.76 0.76,1.958 0.458,0.198 10 false OSG 1.365,1.771 1.823,1.969 0.458,0.198 10 false OS
*a Component without harness connected
(Slide Door Lock Remote Control Assembly RH)
V100135

Locked
V100136

Unlocked


Check the operation of the slide door lock remote control assembly RH (w/o position switch).

i.

Apply battery voltage and check the operation of the door lock actuator.

OK:
Battery Connection Specified Condition
Battery positive (+) → Terminal 1 (OS)
Battery negative (-) → Terminal 2 (OSG) 		Locked
Battery positive (+) → Terminal 2 (OSG)
Battery negative (-) → Terminal 1 (OS) 		Unlocked


If the result is not as specified, replace the slide door lock remote control assembly RH.



c.
B540292C01
1.073,1.188 1.313,0.875 true 0.375,1.719 0.573,1.323 true 0.76,1.177 0.51,0.885 true 1.479,1.677 1.26,1.323 true 0.323,0.708 0.781,0.906 0.458,0.198 10 false UL 1.458,1.729 1.813,1.927 0.354,0.198 10 false E 0.198,1.76 0.708,1.958 0.51,0.198 10 false LSSR 0.208,0.313 0.667,0.51 0.458,0.198 10 false *a 1.344,0.677 1.74,0.875 0.396,0.198 10 false L
*a Component without harness connected
(Slide Door Lock Remote Control Assembly RH)
V100135

Locked
V100136

Unlocked


Check the operation of the slide door lock remote control assembly RH (w/ position switch).

i.

Apply battery voltage and check the operation of the door lock actuator.

OK:
Battery Connection Specified Condition
Battery positive (+) → Terminal 2 (L)
Battery negative (-) → Terminal 3 (UL) 		Locked
Battery positive (+) → Terminal 3 (UL)
Battery negative (-) → Terminal 2 (L) 		Unlocked


If the result is not as specified, replace the slide door lock remote control assembly RH.


ii.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
4 (LSSR) - 1 (E) Locked 10 kΩ or higher
Unlocked Below 1 Ω


If the result is not as specified, replace the slide door lock remote control assembly RH.



Hide 69300B 3.INSPECT POWER SLIDE DOOR LOCK ASSEMBLY LH (w/ Power Slide Door)

a.
B540293C01
2.01,3.698 2.344,3.698 true 1.052,3.698 1.385,3.698 true 0.146,0.958 0.365,1.146 0.219,0.188 10 true *a 0.573,2.542 0.885,2.698 0.313,0.156 10 false *b 1.104,3.01 1.417,3.167 0.313,0.156 10 false *c 1.563,2.208 1.781,2.396 0.219,0.188 10 true *a 2.021,1.833 2.219,2.01 0.198,0.177 10 true *b 2.417,3.625 3.031,3.823 0.615,0.198 10 false ACT+ 0.677,3.635 1.292,3.833 0.615,0.198 10 false ACT-
*a Direction Release Operation
*b Direction Close Operation
*c Component without harness connected
(Power Slide Door Lock Assembly LH)


Check the operation of the door lock motor.

i.

Apply battery voltage and check the operation of the door lock motor.

OK:
Battery Connection Specified Condition
Battery positive (+) → Terminal 1 (ACT+)
Battery negative (-) → Terminal 4 (ACT-) 		Close Operation
Battery positive (+) → Terminal 4 (ACT-)
Battery negative (-) → Terminal 1 (ACT+) 		Release Operation


If the result is not as specified, replace the slide door lock assembly LH.



b.
B540294C01
0.552,1.313 0.906,1.771 true 1.323,0.75 2.073,0.896 true 1.073,1.146 1.813,1.531 true 1.115,4.281 1.552,3.906 true 1.646,4.271 1.646,3.906 true 2.167,4.26 1.781,3.896 true 0.354,1.208 0.667,1.365 0.313,0.156 10 false *1 2.781,0.469 3.094,0.625 0.313,0.156 10 false *a 3.063,0.979 3.375,1.135 0.313,0.156 10 false *b 1.146,0.667 1.458,0.823 0.313,0.156 10 false *c 0.896,1.031 1.208,1.188 0.313,0.156 10 false *d 2.333,0.521 2.646,0.677 0.313,0.156 10 false *e 2.302,0.875 2.615,1.031 0.313,0.156 10 false *f 2.094,0.958 2.375,1.167 0.281,0.208 10 false *g 2.938,1.625 3.25,1.781 0.313,0.156 10 false *h 2.635,1.469 2.948,1.625 0.313,0.156 10 false *i 2.333,1.302 2.646,1.458 0.313,0.156 10 false *j 1.083,3.104 1.396,3.26 0.313,0.156 10 false *k 0.917,4.333 1.375,4.531 0.458,0.198 10 false NPC 1.521,4.333 1.979,4.531 0.458,0.198 10 false NPR 2.125,4.333 2.583,4.531 0.458,0.198 10 false E1
*1 Active lever
*a Direction Release Operation
*b Direction Close Operation
*c Neutral position (Neutral Release Switch)
*d Neutral position (Neutral Close Switch)
*e 24.7°
*f 12.8°
*g 3°
*h 39.9°
*i 30.9°
*j 10.2°
*k Component without harness connected
(Slide door lock assembly LH)
V100146

Neutral Release Switch ON Area
V100155

Neutral Close Switch ON Area


Check the resistance of the neutral switch.

i.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
NEUTRAL CLOSE SWITCH
Tester Connection Condition Specified Condition
7 (E1) - 9 (NPC) Neutral position
(neutral release switch) 		10 kΩ or higher
7 (E1) - 9 (NPC) Neutral position
(neutral close switch) 		10 kΩ or higher
7 (E1) - 9 (NPC) Active lever is moved in direction of release operation 10 kΩ or higher
7 (E1) - 9 (NPC) Active lever is moved in direction of close operation Below 1 Ω

NEUTRAL RELEASE SWITCH
Tester Connection Condition Specified Condition
7 (E1) - 8 (NPR) Neutral position
(neutral release switch) 		Below 1 Ω
7 (E1) - 8 (NPR) Neutral position
(neutral close switch) 		10 kΩ or higher
7 (E1) - 8 (NPR) Active lever is moved in direction of release operation Below 1 Ω
7 (E1) - 8 (NPR) Active lever is moved in direction of close operation 10 kΩ or higher


If the result is not as specified, replace the slide door lock assembly LH.



c.
B540295C01
1.198,4.229 1.427,3.906 true 1.667,4.219 1.729,3.906 true 2.156,4.208 1.875,3.906 true 2.563,4.208 1.99,3.906 true 2.063,0.083 2.375,0.24 0.313,0.156 10 false *a 1.813,0.188 2.125,0.344 0.313,0.156 10 false *b 1.531,0.469 1.698,0.625 0.167,0.156 10 true *c 0.604,1.688 0.917,1.844 0.313,0.156 10 false *d 1.01,3.115 1.323,3.271 0.313,0.156 10 false *e 2.083,4.26 2.542,4.458 0.458,0.198 10 false FUL 2.479,4.25 2.938,4.448 0.458,0.198 10 false HAF 1.583,4.25 2.042,4.448 0.458,0.198 10 false E1 1.042,4.25 1.5,4.448 0.458,0.198 10 false POL
*a Open Latch
*b Half-latch
*c Full-latch
*d 13.1 mm (0.516 in.)
*e Component without harness connected
(Slide door lock assembly LH)
V100143

Pole Switch ON Area
V100145

Full-latch Switch ON Area
V100155

Half-latch Switch ON Area


Check the resistance of the latch switch and pole switch.

i.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
FULL LATCH SWITCH
Tester Connection Condition Specified Condition
6 (FUL) - 7 (E1) Open-latch Below 1 Ω
6 (FUL) - 7 (E1) Half-latch 10 kΩ or higher
6 (FUL) - 7 (E1) Full-latch 10 kΩ or higher

HALF LATCH SWITCH
Tester Connection Condition Specified Condition
5 (HAF) - 7 (E1) Open-latch Below 1 Ω
6 (FUL) - 7 (E1) Half-latch Below 1 Ω
6 (FUL) - 7 (E1) Full-latch 10 kΩ or higher

POLE SWITCH
Tester Connection Condition Specified Condition
10 (POL) - 7 (E1) Open-latch Below 1 Ω
10 (POL) - 7 (E1) Half-latch 10 kΩ or higher
10 (POL) - 7 (E1) Between half-latch and full-latch 10 kΩ or higher → Below 1 Ω
10 (POL) - 7 (E1) Full-latch 10 kΩ or higher


If the result is not as specified, replace the slide door lock assembly LH.



Hide 69200 4.INSPECT POWER SLIDE DOOR LOCK ASSEMBLY RH (w/ Power Slide Door)

a.
B540296C01
2.01,3.698 2.417,3.698 true 0.99,3.688 1.396,3.688 true 3.063,1.021 3.26,1.188 0.198,0.167 10 true *a 2.688,2.542 3,2.698 0.313,0.156 10 false *b 0.875,3.01 1.188,3.167 0.313,0.156 10 false *c 1.771,2.208 1.969,2.375 0.198,0.167 10 true *a 1.271,1.719 1.448,1.865 0.177,0.146 10 true *b 2.479,3.604 3.094,3.802 0.615,0.198 10 false ACT+ 0.646,3.635 1.26,3.833 0.615,0.198 10 false ACT-
*a Direction Release Operation
*b Direction Close Operation
*c Component without harness connected
(Power Slide Door Lock Assembly RH)


Check the operation of the door lock motor.

i.

Apply battery voltage and check the operation of the door lock motor.

OK:
Battery Connection Specified Condition
Battery positive (+) → Terminal 1 (ACT+)
Battery negative (-) → Terminal 4 (ACT-) 		Close Operation
Battery positive (+) → Terminal 4 (ACT-)
Battery negative (-) → Terminal 1 (ACT+) 		Release Operation


If the result is not as specified, replace the slide door lock assembly RH.



b.
B540297C01
2.552,1.75 2.875,1.323 true 1.323,0.906 2,0.656 true 1.656,1.5 2.26,1.063 true 1.115,4.281 1.552,3.906 true 1.646,4.271 1.646,3.906 true 2.167,4.26 1.781,3.896 true 2.917,1.208 3.229,1.365 0.313,0.156 10 false *1 0.458,0.5 0.771,0.656 0.313,0.156 10 false *a 0.188,1 0.5,1.156 0.313,0.156 10 false *b 2.042,0.563 2.354,0.719 0.313,0.156 10 false *c 2.292,0.948 2.604,1.104 0.313,0.156 10 false *d 0.865,0.563 1.177,0.719 0.313,0.156 10 false *e 0.979,0.875 1.292,1.031 0.313,0.156 10 false *f 1.188,0.938 1.469,1.146 0.281,0.208 10 false *g 0.333,1.625 0.646,1.781 0.313,0.156 10 false *h 0.677,1.479 0.99,1.635 0.313,0.156 10 false *i 0.99,1.25 1.26,1.469 0.271,0.219 10 false *j 1.083,3.104 1.396,3.26 0.313,0.156 10 false *k 0.917,4.333 1.375,4.531 0.458,0.198 10 false NPC 1.521,4.333 1.979,4.531 0.458,0.198 10 false NPR 2.125,4.333 2.583,4.531 0.458,0.198 10 false E1
*1 Active lever
*a Direction Release Operation
*b Direction Close Operation
*c Neutral position (Neutral Release Switch)
*d Neutral position (Neutral Close Switch)
*e 24.7°
*f 12.8°
*g 3°
*h 39.9°
*i 30.9°
*j 10.2°
*k Component without harness connected
(Slide door lock assembly RH)
V100146

Neutral Release Switch ON Area
V100155

Neutral Close Switch ON Area


Check the resistance of the neutral switch.

i.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
NEUTRAL CLOSE SWITCH
Tester Connection Condition Specified Condition
7 (E1) - 9 (NPC) Neutral position
(neutral release switch) 		10 kΩ or higher
7 (E1) - 9 (NPC) Neutral position
(neutral close switch) 		10 kΩ or higher
7 (E1) - 9 (NPC) Active lever is moved in direction of release operation 10 kΩ or higher
7 (E1) - 9 (NPC) Active lever is moved in direction of close operation Below 1 Ω

NEUTRAL RELEASE SWITCH
Tester Connection Condition Specified Condition
7 (E1) - 8 (NPR) Neutral position
(neutral release switch) 		Below 1 Ω
7 (E1) - 8 (NPR) Neutral position
(neutral close switch) 		10 kΩ or higher
7 (E1) - 8 (NPR) Active lever is moved in direction of release operation Below 1 Ω
7 (E1) - 8 (NPR) Active lever is moved in direction of close operation 10 kΩ or higher


If the result is not as specified, replace the slide door lock assembly RH.



c.
B540298C01
1.198,4.229 1.427,3.906 true 1.667,4.219 1.729,3.906 true 2.156,4.208 1.875,3.906 true 2.563,4.208 1.99,3.906 true 1.26,0.104 1.573,0.26 0.313,0.156 10 false *a 1.5,0.208 1.813,0.365 0.313,0.156 10 false *b 1.823,0.469 1.99,0.625 0.167,0.156 10 true *c 2.708,1.708 3.021,1.865 0.313,0.156 10 false *d 1.042,3.219 1.354,3.375 0.313,0.156 10 false *e 2.052,4.26 2.51,4.458 0.458,0.198 10 false FUL 2.479,4.271 2.938,4.469 0.458,0.198 10 false HAF 1.583,4.25 2.042,4.448 0.458,0.198 10 false E1 1.042,4.25 1.5,4.448 0.458,0.198 10 false POL
*a Open Latch
*b Half-latch
*c Full-latch
*d 13.1 mm (0.516 in.)
*e Component without harness connected
(Slide door lock assembly RH)
V100143

Pole Switch ON Area
V100145

Full-latch Switch ON Area
V100155

Half-latch Switch ON Area


Check the resistance of the latch switch and pole switch.

i.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
FULL LATCH SWITCH
Tester Connection Condition Specified Condition
6 (FUL) - 7 (E1) Open-latch Below 1 Ω
6 (FUL) - 7 (E1) Half-latch 10 kΩ or higher
6 (FUL) - 7 (E1) Full-latch 10 kΩ or higher

HALF LATCH SWITCH
Tester Connection Condition Specified Condition
5 (HAF) - 7 (E1) Open-latch Below 1 Ω
5 (HAF) - 7 (E1) Half-latch Below 1 Ω
5 (HAF) - 7 (E1) Full-latch 10 kΩ or higher

POLE SWITCH
Tester Connection Condition Specified Condition
10 (POL) - 7 (E1) Open-latch Below 1 Ω
10 (POL) - 7 (E1) Half-latch 10 kΩ or higher
10 (POL) - 7 (E1) Between half-latch and full-latch 10 kΩ or higher → Below 1 Ω
10 (POL) - 7 (E1) Full-latch 10 kΩ or higher


If the result is not as specified, replace the slide door lock assembly RH.