RM35X0E _54 Brake _078670 BRAKE (FRONT) _0387338 FRONT BRAKE A

BRAKE (FRONT)  FRONT BRAKE  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:
·

Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the front disc brake pads, always perform a road test to check the braking performance and check for vibrations.



HINT:
·

Use the same procedure for the RH and LH sides.

·

The following procedure is for the LH side.



PROCEDURE

Hide 43512 1.INSTALL FRONT DISC

a.
C409512C01
1.885,1.042 2.708,1.042 true 1.927,1.125 2.26,1.125 2.26,1.125 2.26,1.042 true 2.771,0.938 2.938,1.094 0.167,0.156 10 true *a
*a Matchmark


Align the matchmarks of the front disc and front axle hub sub-assembly, and install the front disc.

NOTICE:

When replacing the front disc with a new one, select the installation position where the front disc has minimal runout.



Hide 47722 2.INSTALL FRONT DISC BRAKE CYLINDER MOUNTING

a.
C409511

Install the front disc brake cylinder mounting to the steering knuckle with the 2 bolts.

Torque:
173 N*m (1764 kgf*cm, 128 ft.*lbf)


Hide 3.INSTALL FRONT DISC BRAKE BUSHING DUST BOOT

a.
C412339C01
0,0 0,0 false
V100155

Lithium Soap Base Glycol Grease


Apply a thin layer of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bushing dust boots.

HINT:

Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each front disc brake bushing dust boot.



b.

Install the 2 front disc brake bushing dust boots to the front disc brake cylinder mounting.


Hide 47715D 4.INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN

a.
C412340C01
0,0 0,0 false
V100155

Lithium Soap Base Glycol Grease


Apply a thin layer of lithium soap base glycol grease to the contact surface of the front disc brake cylinder slide pin.


b.

Install a new front disc brake cylinder slide bushing to the front disc brake cylinder slide pin.


c.
C412341C01
0,0 0,0 false
V100155

Lithium Soap Base Glycol Grease


Apply a thin layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the 2 front disc brake cylinder slide pins.


d.

Install the 2 front disc brake cylinder slide pins to the front disc brake cylinder mounting.


e.

Push each front disc brake cylinder slide pin into the front disc brake bushing dust boot to engage the pin to the boot.


Hide 5.INSTALL FRONT DISC BRAKE PAD SUPPORT PLATE

a.
C412342

Install the 4 front disc brake pad support plates to the front disc brake cylinder mounting.

NOTICE:

Be sure to install each front disc brake pad support plate in the correct position and direction.



Hide 7.INSTALL FRONT DISC BRAKE PAD

a.

Install the 2 front disc brake pads to the front disc brake cylinder mounting.

NOTICE:
·

Keep the friction surfaces of the front disc brake pads and front disc free from oil and grease.

·

Install the front disc brake pad so that the pad wear indicator plate is mounted on the upper side of the vehicle.




b.
C412343

Install the 2 anti-squeal springs to the front disc brake pads.

NOTICE:
·

When replacing the front disc brake pads with new ones, make sure to replace the anti-squeal springs at the same time.

·

Be sure to install the anti-squeal springs into the front disc brake pad installation holes as far as they will go.




Hide 47750 8.INSTALL DISC BRAKE CYLINDER ASSEMBLY LH

a.
C412384C01
0,0 0,0 false
V100155

Disc Brake Grease


Apply disc brake grease to the specified position shown in the illustration.


b.
C412385C01
1.667,1.802 1.885,2.01 0.219,0.208 10 false *a 0.917,1.427 1.135,1.594 0.219,0.167 10 false *b
*a Turn
*b Hold


Hold each front disc brake cylinder slide pin and install the disc brake cylinder assembly LH to the front disc brake cylinder mounting with the 2 bolts.

Torque:
72 N*m (734 kgf*cm, 53 ft.*lbf)

NOTICE:
·

Install the disc brake cylinder assembly LH while holding both of the front disc brake pads because the anti-squeal springs may fall off the front disc brake pads.

·

Be sure that the anti-squeal springs are installed to the front disc brake pads.




Hide 47313J 9.CONNECT FRONT FLEXIBLE HOSE

a.
C412344

Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.

Torque:
30 N*m (306 kgf*cm, 22 ft.*lbf)

NOTICE:

Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly.