RM35X0E _54 Brake _078670 BRAKE (FRONT) _0387338 FRONT BRAKE A

BRAKE (FRONT)  FRONT BRAKE  REASSEMBLY  


CAUTION / NOTICE / HINT

HINT:

Perform the removal and installation of the front disc brake piston, cylinder boot and piston seal one side at a time.


PROCEDURE

Hide 47547B 1.TEMPORARILY INSTALL FRONT DISC BRAKE BLEEDER PLUG

a.

Temporarily install the front disc brake bleeder plug to the front disc brake cylinder.

HINT:

Tighten the front disc brake bleeder plug after bleeding the system.



Hide 47714 2.INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

a.

Install the front disc brake bleeder plug cap to the front disc brake bleeder plug.


Hide 3.INSTALL PISTON SEAL

a.
C412335C01
0,0 0,0 false
V100155

Lithium Soap Base Glycol Grease


Apply lithium soap base glycol grease to the entire circumference of a new piston seal.


b.
C412336C01
0.667,0.604 0.833,0.5 0.833,0.5 0.917,0.5 true 0.948,1.031 1.042,1.031 true 1.073,0.948 1.385,1.104 0.313,0.156 10 false *1 0.979,0.438 1.292,0.594 0.313,0.156 10 false *2
*1 Piston Seal
*2 Front Disc Brake Cylinder


Install the piston seal to the front disc brake cylinder.

NOTICE:

Securely install the piston seal into the groove of the front disc brake cylinder.



Hide 47732B 4.INSTALL FRONT DISC BRAKE DISC BRAKE PISTON

a.
C412337C01
1.25,0.667 1.417,0.667 true 1.167,1.75 1.333,1.75 true 1.51,0.604 1.823,0.76 0.313,0.156 10 false *1 1.406,1.667 1.719,1.823 0.313,0.156 10 false *2
*1 Cylinder Boot
*2 Front Disc Brake Piston
V100155

Lithium Soap Base Glycol Grease


Apply a thin layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.


b.

Install the cylinder boot to the front disc brake piston.

NOTICE:

Securely install the cylinder boot into the groove of the front disc brake piston.



c.

Apply a thin layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston, and install it to the front disc brake cylinder.

NOTICE:

Do not forcibly install the front disc brake piston into the front disc brake cylinder.



Hide 5.INSTALL CYLINDER BOOT

a.
C412338C01
2.135,0.333 2.448,0.333 true 1.885,1.24 2.01,1.24 2.01,1.24 2.01,0.927 true 1.615,0.573 1.615,0.292 1.615,0.292 1.521,0.292 true 1.719,1.177 2.031,1.333 0.313,0.156 10 false *1 1.938,0.25 2.25,0.406 0.313,0.156 10 false *2 1.344,0.219 1.656,0.375 0.313,0.156 10 false *3
*1 Cylinder Boot
*2 Front Disc Brake Piston
*3 Front Disc Brake Cylinder


Install the cylinder boot to the front disc brake cylinder as shown in the illustration.

NOTICE:
·

Securely install the cylinder boot into the groove of the front disc brake cylinder and front disc brake piston.

·

Do not damage the cylinder boot.