RM35X0E _54 Brake _078670 BRAKE (FRONT) _0387338 FRONT BRAKE A

BRAKE (FRONT)  FRONT BRAKE  DISASSEMBLY  


CAUTION / NOTICE / HINT

HINT:

Perform the removal and installation of the front disc brake piston, cylinder boot and piston seal one side at a time.


PROCEDURE

Hide 47732B 1.REMOVE FRONT DISC BRAKE DISC BRAKE PISTON

a.
C409513C01
0.75,1.938 1.083,1.938 true 2.667,1.885 2.917,1.885 true 0.531,1.854 0.74,2.031 0.208,0.177 10 false *a 2.979,1.792 3.188,1.99 0.208,0.198 10 false *b
*a Cloth
*b Wooden Block


Place a piece of cloth and a wooden block between the front disc brake piston and front disc brake cylinder.

HINT:

Make sure to place the wooden block between the front disc brake piston which is not to be removed and the front disc brake cylinder.



b.

Apply compressed air to remove the front disc brake piston from the front disc brake cylinder.

CAUTION:
C409514

·

Do not hold the front disc brake cylinder with any part of your hand between the front disc brake cylinder and front disc brake piston.

·

Do not place any part of your hand in front of the front disc brake piston when using compressed air as a severe injury may result.



NOTICE:

Do not allow any brake fluid to spatter.



Hide 2.REMOVE CYLINDER BOOT

a.
C409515C01
2.188,1.094 2.552,1.76 2.552,1.76 2.667,1.76 true 2.76,1.667 3.073,1.823 0.313,0.156 10 false *a
*a Protective Tape


Using a screwdriver with its tip wrapped with protective tape, remove the cylinder boot from the front disc brake cylinder.

NOTICE:

Be careful not to damage the front disc brake cylinder.



Hide 3.REMOVE PISTON SEAL

a.
C409516C01
2.021,1.073 2.167,0.333 2.167,0.333 2.25,0.333 true 2.302,0.24 2.5,0.438 0.198,0.198 10 false *a
*a Protective Tape


Using a screwdriver with its tip wrapped with protective tape, remove the piston seal from the front disc brake cylinder.

NOTICE:

Do not damage the inner surface or piston seal groove of the front disc brake cylinder.



Hide 47714 4.REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

a.

Remove the front disc brake bleeder plug cap from the front disc brake bleeder plug.


Hide 47547B 5.REMOVE FRONT DISC BRAKE BLEEDER PLUG

a.

Remove the front disc brake bleeder plug from the front disc brake cylinder.