RM35X0E _51 Engine / Hybrid System _079308 7GR-FKS INTAKE / EXHAUST _0385728 EXHAUST PIPE A

7GR-FKS INTAKE / EXHAUST EXHAUST PIPE REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during exhaust pipe removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced
Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed	Link
· Replacement of air fuel ratio sensor · Gas leak from exhaust system is repaired	Inspection After Repair	· Poor idle, etc. · Engine start function, etc.	(201902,999999,_51,_078720,_0381907,RM100000001G2VV,)

CAUTION:: ·

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

·

To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

PROCEDURE

Hide Display 51406A 1.REMOVE NO. 2 ENGINE UNDER COVER SUB-ASSEMBLY (w/ No. 2 Engine Under Cover Sub-assembly)

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201902,201906,_51,_078603,_0381343,RM100000001FZPC_01_0148,201906,202107,_51,_078603,_0381343,RM100000001J10U_01_0148,202107,202310,_51,_078603,_0381343,RM100000001XZUP_01_0148,202310,999999,_51,_078603,_0381343,RM100000002G637_01_0148,

Hide Display 52618 2.REMOVE LOWER FRONT BUMPER ABSORBER

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201902,201906,_51,_078603,_0381343,RM100000001FZPC_01_0067,201906,202107,_51,_078603,_0381343,RM100000001J10U_01_0067,202107,202310,_51,_078603,_0381343,RM100000001XZUP_01_0067,202310,999999,_51,_078603,_0381343,RM100000002G637_01_0067,

Hide Display 51405A 3.REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>REMOVAL201902,201906,_51,_078603,_0381343,RM100000001FZPC_01_0052,201906,202107,_51,_078603,_0381343,RM100000001J10U_01_0052,202107,202310,_51,_078603,_0381343,RM100000001XZUP_01_0052,202310,999999,_51,_078603,_0381343,RM100000002G637_01_0052,

Hide Display 17403 4.REMOVE FRONT NO. 3 EXHAUST PIPE SUB-ASSEMBLY

a.

Remove the 6 bolts and 2 compression springs.

A437901C01

0.052,0.052 0.365,0.208 0.313,0.156 10 false *A 3.656,0.052 3.969,0.208 0.313,0.156 10 false *B

*A

w/ Secondary Air Injection System

*B

w/o Secondary Air Injection System

b.

Disconnect the 2 exhaust pipe supports and remove the front No. 3 exhaust pipe sub-assembly.

c.

Remove the gasket from the front No. 3 exhaust pipe sub-assembly.

Hide Display 17410 5.REMOVE FRONT EXHAUST PIPE ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL201902,999999,_51,_079308,_0385727,RM100000001GNNW_01_0151,

Hide Display 17450B 6.REMOVE FRONT NO. 2 EXHAUST PIPE ASSEMBLY

Click hereEngine / Hybrid System>7GR-FKS (INTAKE / EXHAUST)>EXHAUST MANIFOLD>REMOVAL201902,999999,_51,_079308,_0385727,RM100000001GNNW_01_0145,

Hide Display 89465 7.REMOVE HEATED OXYGEN SENSOR (for Bank 1 Sensor 1)

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>HEATED OXYGEN SENSOR>REMOVAL201902,999999,_51,_078720,_0381927,RM100000001G2Z5_01_0063,

Hide Display 89465 8.REMOVE HEATED OXYGEN SENSOR (for Bank 2 Sensor 1)

Click hereEngine / Hybrid System>7GR-FKS (ENGINE CONTROL)>HEATED OXYGEN SENSOR>REMOVAL201902,999999,_51,_078720,_0381927,RM100000001G2Z5_01_0046,

Hide Display 17420 9.REMOVE CENTER EXHAUST PIPE ASSEMBLY

a.

Remove the 2 bolts.

A437903C01

0.052,0.052 0.365,0.208 0.313,0.156 10 false *A 3.656,0.052 3.969,0.208 0.313,0.156 10 false *B

*A

for High Roof

*B

for Standard Roof

b.

Disconnect the 3 exhaust pipe supports and remove the center exhaust pipe assembly.

c.

Remove the gasket from the center exhaust pipe assembly.

Hide Display 17430 10.REMOVE TAILPIPE ASSEMBLY

a.

A437904

Disconnect the exhaust pipe support and remove the tailpipe assembly.