RM35X0E _59 Vehicle Exterior _078503 DOOR / HATCH _0385654 BACK DOOR(except Wagon) N

DOOR / HATCH  BACK DOOR(except Wagon)  ADJUSTMENT  


CAUTION / NOTICE / HINT

HINT:
B276679C03
0.621,1.754 0.818,1.944 0.197,0.19 10 *1 2.535,1.754 2.732,1.944 0.197,0.19 10 *2
*1 Centering Bolt
*2 Standard Bolt


Centering bolts are used to mount the door hinge to the vehicle body and door. The door cannot be adjusted with the centering bolts on. Substitute the centering bolts for standard bolts when making adjustments.


PROCEDURE

Hide 67005 1.INSPECT BACK DOOR PANEL SUB-ASSEMBLY

a.

for Standard Roof:

i.

Check that the clearance measurements of areas A to L are within the standard ranges.

B539227N01
1.115,1.281 1.271,1.479 0.156,0.198 10 false A 1.49,1.583 1.646,1.781 0.156,0.198 10 false B 2.323,1.281 2.479,1.479 0.156,0.198 10 false C 2.656,1.573 2.813,1.771 0.156,0.198 10 false D 6.865,0.74 7.021,0.938 0.156,0.198 10 false E 6.427,0.375 6.583,0.573 0.156,0.198 10 false F 6.552,1.729 6.708,1.927 0.156,0.198 10 false G 6.146,1.948 6.302,2.146 0.156,0.198 10 false H 6.531,3.021 6.688,3.219 0.156,0.198 10 false I 6.073,3.365 6.229,3.563 0.156,0.198 10 false J 4.688,3.938 4.844,4.135 0.156,0.198 10 false K 4.583,4.323 4.74,4.521 0.156,0.198 10 false L

Standard Clearance:
Area Measurement Area Measurement
A 7.8 to 10.8 mm (0.307 to 0.425 in.) B 2.8 to 5.8 mm (0.110 to 0.228 in.)
C 7.9 to 10.9 mm (0.311 to 0.429 in.) D 2.1 to 5.1 mm (0.0827 to 0.2008 in.)
E 4.3 to 7.3 mm (0.169 to 0.287 in.) F -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
G 3.5 to 7.5 mm (0.138 to 0.295 in.) H
(Reference) 		2.3 mm (0.0906 in.)
I 3.5 to 7.5 mm (0.138 to 0.295 in.) J
(Reference) 		11.6 mm (0.457 in.)
K 5.8 to 9.8 mm (0.228 to 0.386 in.) L
(Reference) 		26.7 mm (1.051 in.)




b.

for High Roof:

i.

Check that the clearance measurements of areas A to L are within the standard ranges.

B539228N01
1.073,1.219 1.229,1.417 0.156,0.198 10 false A 1.615,1.552 1.771,1.75 0.156,0.198 10 false B 2.333,1.26 2.49,1.458 0.156,0.198 10 false C 2.885,1.542 3.042,1.74 0.156,0.198 10 false D 6.875,0.75 7.031,0.948 0.156,0.198 10 false E 6.427,0.375 6.583,0.573 0.156,0.198 10 false F 6.552,1.729 6.708,1.927 0.156,0.198 10 false G 6.167,1.927 6.323,2.125 0.156,0.198 10 false H 6.531,3.052 6.688,3.25 0.156,0.198 10 false I 6.063,3.354 6.219,3.552 0.156,0.198 10 false J 4.74,3.844 4.896,4.042 0.156,0.198 10 false K 4.552,4.344 4.708,4.542 0.156,0.198 10 false L

Standard Clearance:
Area Measurement Area Measurement
A 13.1 to 16.1 mm (0.516 to 0.634 in.) B 3.4 to 6.4 mm (0.134 to 0.252 in.)
C 13.2 to 16.2 mm (0.520 to 0.638 in.) D 2.9 to 5.9 mm (0.114 to 0.232 in.)
E 4.3 to 7.3 mm (0.169 to 0.287 in.) F -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
G 3.5 to 7.5 mm (0.138 to 0.295 in.) H
(Reference) 		2.3 mm (0.0906 in.)
I 3.5 to 7.5 mm (0.138 to 0.295 in.) J
(Reference) 		11.6 mm (0.457 in.)
K
(Reference) 		8.0 mm (0.315 in.) L
(Reference) 		26.7 mm (1.051 in.)




Hide 67005 3.ADJUST BACK DOOR PANEL SUB-ASSEMBLY

a.
B539229

Before adjusting the upper end of the back door up and down or left and right, loosen the bolts.


b.

Tighten the hinge bolts on the body after the adjustment.

Torque:
19 N*m (194 kgf*cm, 14 ft.*lbf)


c.
B539230

Adjust the striker position by slightly loosening the striker mounting bolts and hitting the striker with a brass bar and a hammer.


d.

Tighten the striker mounting bolts after the adjustment.

Torque:
19 N*m (194 kgf*cm, 14 ft.*lbf)


e.
B539232

w/ Bracket:

i.

After completing fitting adjustment, confirm the position of the back door side female stopper sub-assembly and back door side male stopper sub-assembly.

Torque:
13 N*m (133 kgf*cm, 10 ft.*lbf)



f.
B539231

w/o Bracket:

i.

After completing fitting adjustment, confirm the position of the back door No. 1 stopper and back door stopper cushion.

Torque:
13 N*m (133 kgf*cm, 10 ft.*lbf)