RM35X0E _58 Vehicle Interior _079316 HEATING / AIR CONDITIONING _0384886 COMPRESSOR(for 7GR-FKS) A

HEATING / AIR CONDITIONING  COMPRESSOR(for 7GR-FKS)  INSTALLATION  


PROCEDURE

Hide 1.ADJUST COMPRESSOR OIL

a.
E415269C01
0.031,0.094 0.406,0.333 0.375,0.24 12 false *A 0.042,2.385 0.417,2.625 0.375,0.24 12 false *B
*A for Others
*B for Middle East


When replacing the compressor assembly with magnet clutch with a new one, gradually discharge the refrigerant gas from the service valve, and drain the following amount of oil from the new compressor assembly with magnet clutch before installation.

Standard:
w/o Rear Cooler:

(Oil capacity inside the new compressor assembly with magnet clutch: 120 to 135 cc (4.06 to 4.56 fl.oz)) - (Remaining oil amount in the removed compressor assembly with magnet clutch) = (Oil amount to be removed from the new compressor)


Standard:
w/ Rear Cooler:

(Oil capacity inside the new compressor assembly with magnet clutch: 140 to 155 cc (4.73 to 5.24 fl.oz)) - (Remaining oil amount in the removed compressor assembly with magnet clutch) = (Oil amount to be removed from the new compressor)


NOTICE:
·

If a new compressor assembly with magnet clutch is installed without removing some oil, there will be too much oil in the system due to the oil remaining in the pipes of the vehicle. Excessive oil in the system prevents heat exchange in the refrigeration cycle and causes ineffective cooling.

·

If the amount of oil remaining in the old compressor assembly with magnet clutch is too small, check the air conditioning system for oil leaks.

·

Be sure to use ND-OIL 8 or equivalent compressor oil. If any compressor oil other than ND-OIL 8 is used, compressor assembly with magnet clutch insulation performance may decrease, resulting in a leak of electric power.




Hide 88320 2.INSTALL COMPRESSOR ASSEMBLY WITH MAGNET CLUTCH

a.
E415258N01
1.813,2 1.969,2.198 0.156,0.198 10 true 1 1.958,3.063 2.115,3.26 0.156,0.198 10 true 2 2.802,3.104 2.958,3.302 0.156,0.198 10 true 3 2.677,1.969 2.833,2.167 0.156,0.198 10 true 4

Temporarily install the compressor assembly with magnet clutch with the generator bracket and 4 bolts.


b.

Tighten the 4 bolts in the order shown in the illustration to install the compressor assembly with magnet clutch.

Torque:
24.5 N*m (250 kgf*cm, 18 ft.*lbf)


c.
E415257

Connect the connector.


d.

Attach the clamp.


Hide 88704 3.CONNECT SUCTION HOSE SUB-ASSEMBLY

a.
E415256

Remove the vinyl tape from the suction hose sub-assembly and compressor assembly with magnet clutch.


b.

Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor assembly with magnet clutch.

Compressor Oil:

ND-OIL 8 or equivalent



c.

Install the O-ring to the suction hose sub-assembly.

NOTICE:

Keep the O-ring and O-ring fitting surfaces free of foreign matter.



d.

Connect the suction hose sub-assembly to the compressor assembly with magnet clutch with the bolt.

Torque:
9.8 N*m (100 kgf*cm, 87 in.*lbf)


e.
E415255

Install the suction hose bracket with the bolt.

Torque:
9.8 N*m (100 kgf*cm, 87 in.*lbf)


Hide 88703 4.CONNECT DISCHARGE HOSE SUB-ASSEMBLY

a.
E415254C01
0.021,0.031 0.292,0.24 0.271,0.208 12 true *A 0.031,2.615 0.302,2.823 0.271,0.208 12 true *B
*A for Others
*B for Middle East


Remove the vinyl tape from the discharge hose sub-assembly and compressor assembly with magnet clutch.


b.

Sufficiently apply compressor oil to a new O-ring and the fitting surface of the compressor assembly with magnet clutch.

Compressor Oil:

ND-OIL 8 or equivalent



c.

Install the O-ring to the discharge hose sub-assembly.

NOTICE:

Keep the O-ring and O-ring fitting surfaces free of foreign matter.



d.

Connect the discharge hose sub-assembly to the compressor assembly with magnet clutch with the bolt.

Torque:
9.8 N*m (100 kgf*cm, 87 in.*lbf)