RM35X0E _58 Vehicle Interior _079316 HEATING / AIR CONDITIONING _0384886 COMPRESSOR(for 7GR-FKS) A

HEATING / AIR CONDITIONING  COMPRESSOR(for 7GR-FKS)  REASSEMBLY  


PROCEDURE

Hide 88410 1.INSTALL MAGNET CLUTCH ASSEMBLY

a.

Clamp the compressor assembly with magnet clutch in a vise between aluminum plates.


b.
E415264

Install the magnet clutch stator with the parts aligned as shown in the illustration.


c.
E415265C01
0.292,0.667 0.604,0.865 0.313,0.198 10 false *b 0.75,0.635 1.063,0.833 0.313,0.198 10 false *a 1.177,0.656 1.49,0.854 0.313,0.198 10 false *c
*a Chamfered Side
*b Inside
*c Outside


Using a snap ring expander, install a new snap ring with the chamfered side facing outward.

NOTICE:

When installing the snap ring, do not widen it excessively.



d.
E415266C01
0.75,0.594 1.063,0.792 0.313,0.198 10 false *a 0.271,0.625 0.583,0.823 0.313,0.198 10 false *b 1.167,0.625 1.479,0.823 0.313,0.198 10 false *c
*a Chamfered Side
*b Inside
*c Outside


Using a snap ring expander, install the magnet clutch rotor and a new snap ring with the chamfered side facing outward.

NOTICE:
·

Do not damage the seal cover of the bearing when installing the snap ring.

·

When installing the snap ring, do not widen it excessively.




e.

Install the magnet clutch washer(s) and magnet clutch hub.

NOTICE:

Do not change the combination of the magnet clutch washer(s) used before disassembly.



f.
E415267C01
0.823,0.417 0.365,0.417 true 0.198,0.344 0.51,0.542 0.313,0.198 10 false *a
*a SST


Using SST, hold the magnet clutch hub and install the bolt.

SST
09985-00270  

Torque:
18 N*m (184 kgf*cm, 13 ft.*lbf)

NOTICE:

Make sure that there is no foreign matter or oil on the compressor shaft, bolt and magnet clutch hub.



Hide 2.INSPECT MAGNET CLUTCH CLEARANCE

a.
E415268

Set a dial indicator to the magnet clutch hub.


b.

Connect a battery positive lead to terminal 1 of the magnet clutch connector and a negative lead to the ground wire. Turn the magnet clutch on and off and measure the clearance.

Standard Clearance:

0.30 to 0.55 mm (0.0118 to 0.0217 in.)


NOTICE:

Adjustment should be performed with 3 or fewer magnet clutch washers.


HINT:

If the measured value is not within the standard clearance, remove the magnet clutch hub and adjust the clearance using magnet clutch washers to obtain the standard clearance.



c.

Remove the compressor assembly with magnet clutch from the vise.


Hide 88688K 3.INSTALL COOLER COMPRESSOR BRACKET

a.
E416453C01
0,0 0,0 false
V113147

Install in this Direction


Install the cooler compressor bracket with the screw.


b.

Attach the clamp.