RM35X0E _52 Drivetrain _079259 AXLE AND DIFFERENTIAL _0384301 REAR DIFFERENTIAL CARRIER ASSEMBLY(for Type A) A

AXLE AND DIFFERENTIAL  REAR DIFFERENTIAL CARRIER ASSEMBLY(for Type A)  REASSEMBLY  


PROCEDURE

Hide 1.ASSEMBLE DIFFERENTIAL CASE

a.
C236671

Install the rear No. 1 differential side gear thrust washer to the side gear.

HINT:

Using the table below, select 2 thrust washers which will ensure that the backlash is within the specifications.


Standard Washer Thickness:
Part No. Thickness mm (in.) Part No. Thickness mm (in.)
41361-26010 1.43 to 1.47 (0.0563 to 0.0578) 41361-26060 1.68 to 1.72 (0.0662 to 0.0677)
41361-26020 1.48 to 1.52 (0.0583 to 0.0598) 41361-26070 1.73 to 1.77 (0.0682 to 0.0696)
41361-26030 1.53 to 1.57 (0.0603 to 0.0618) 41361-26080 1.78 to 1.82 (0.0701 to 0.0716)
41361-26040 1.58 to 1.62 (0.0623 to 0.0637) 41361-26090 1.83 to 1.87 (0.0721 to 0.0736)
41361-26050 1.63 to 1.67 (0.0642 to 0.0657) - -



b.
C236669

Install 2 side gears, 2 pinion gears, 2 rear No. 1 differential side gear thrust washers, 2 pinion gear thrust washers and the pinion shaft in the differential case.

HINT:

Align the holes of the differential case and pinion shaft.



c.
C124143

Measure the side gear backlash.

i.

Using a dial indicator, measure the side gear backlash while holding one pinion gear toward the differential case.

Backlash:

0.05 to 0.20 mm (0.00197 to 0.00787 in.)


If the backlash is not as specified, install 2 side gear thrust washers with different thicknesses.




d.
C236668

Using a pin punch and hammer, tap in the straight pin through the differential case and hole of the pinion shaft.


e.

Stake the differential case.


Hide 2.INSTALL DIFFERENTIAL RING GEAR

a.

Clean the contact surfaces of the differential case and differential ring gear.


b.

Heat the differential ring gear in boiling water that is approximately 100°C (212°F).


c.

Carefully remove the differential ring gear from the boiling water.

CAUTION:

Use thick gloves to protect your hands as the differential ring gear is hot.



d.
C327530C01
1.458,1.521 2.948,1.521 true 1.49,1.646 2.542,1.646 2.542,1.646 2.542,1.521 true 3.01,1.427 3.323,1.625 0.313,0.198 10 false *a
*a Matchmark


After the moisture on the differential ring gear has completely evaporated, quickly align the matchmarks on the differential ring gear and differential case and install the differential ring gear to the differential case.


e.

After the ring gear cools down sufficiently, apply adhesive to the 12 bolts and Temporarily install them.

Thread lock:

Toyota Genuine Adhesive 1360K, Three Bond1360K or equivalent



f.

Diametrically tighten the 12 bolts uniformly in several passes.

Torque:
137 N*m (1397 kgf*cm, 101 ft.*lbf)


Hide 41301A 3.INSTALL REAR DIFFERENTIAL CASE BEARING

a.
C327523N01
1.865,0.74 2.104,0.51 2.104,0.51 2.365,0.51 false 0.76,1.771 0.99,1.771 0.99,1.771 1.563,1.875 false 2.438,0.417 2.896,0.615 0.458,0.198 10 false SST 0.438,1.677 0.896,1.875 0.458,0.198 10 false SST

Using SST and a press, press the 2 rear differential case bearings onto the differential case.

SST
09950-60011  (09951-00430, 09951-00470, 09951-00480, 09951-00550)
09950-70010  (09951-00560, 09951-00570, 09951-07150)


Hide 4.INSPECT DIFFERENTIAL RING GEAR RUNOUT

a.

Install the differential case on the rear differential carrier, and install the 2 shims so that there is no play in the bearing.


b.
C326623

Install the 2 differential bearing caps with the 4 bolts.

Torque:
113 N*m (1152 kgf*cm, 83 ft.*lbf)


c.
C326621C01
2.865,1.542 3.177,1.74 0.313,0.198 10 false *a
*a 98 mm (3.86 in.)


Using a dial indicator, measure the runout of the differential ring gear.

Maximum runout:

0.07 mm (0.00276 in.)



d.

Remove the 2 differential bearing caps, 2 shims and differential case assembly.


Hide 41115 5.INSTALL DIFFERENTIAL OIL STORAGE RING

a.
C326884C01
0.969,1.75 1.5,1.75 false 0.885,2.708 1.563,2.708 true 2.042,2.823 2.427,2.917 2.427,2.917 2.833,2.917 true 0.656,1.677 1.115,1.875 0.458,0.198 10 false SST 0.583,2.625 1.042,2.823 0.458,0.198 10 false SST 2.896,2.833 3.208,3.031 0.313,0.198 10 false *1
*1 Differential Oil Storage Ring


Using SST and a hammer, tap in the differential oil storage ring.

SST
09316-60012  (09316-00011, 09316-00071)

NOTICE:

Be careful not to damage the differential oil storage ring.



Hide 41201B 6.INSTALL REAR DRIVE PINION FRONT BEARING (OUTER)

a.
C326897C01
0.979,0.49 1.563,0.49 false 0.948,0.865 1.625,0.865 true 1.927,1.021 2.448,1.021 true 0.667,0.406 1.125,0.604 0.458,0.198 10 false SST 0.646,0.781 1.104,0.979 0.458,0.198 10 false SST 2.521,0.927 2.833,1.125 0.313,0.198 10 false *1
*1 Rear Drive Pinion Front Bearing (Outer)


Using SST and a press, press the rear drive pinion front bearing (outer) into the rear differential carrier.

SST
09316-60012  (09316-00011, 09316-00031)


Hide 41201A 7.INSTALL REAR DRIVE PINION REAR BEARING (OUTER)

a.
C326898C01
0.865,0.635 1.427,0.635 false 0.906,1.406 1.375,1.406 true 1.854,1.531 2.427,1.531 true 0.552,0.552 1.01,0.75 0.458,0.198 10 false SST 0.583,1.323 1.042,1.521 0.458,0.198 10 false SST 2.49,1.448 2.802,1.646 0.313,0.198 10 false *1
*1 Rear Drive Pinion Rear Bearing (Outer)


Using SST and a press, press the adjust shim and rear drive pinion rear bearing (outer) into the rear differential carrier.

SST
09316-60012  (09316-00011)
09951-01000  

HINT:

First, install an adjust shim that has the same thickness as the removed adjust shim. After checking the tooth contact pattern, replace the adjust shim with one of a different thickness if necessary.



Hide 41201A 8.INSTALL REAR DRIVE PINION REAR BEARING (INNER)

a.
C326245N01
0.938,1.177 1.531,1.177 false 0.969,2.063 1.563,2.063 false 0.604,1.094 1.063,1.292 0.458,0.198 10 false SST 0.646,1.979 1.104,2.177 0.458,0.198 10 false SST

Using SST and a press, press the rear drive pinion rear bearing (inner) onto the differential drive pinion.

SST
09309-37010  
09630-24014  (09620-24051)


Hide 9.ADJUST DIFFERENTIAL DRIVE PINION PRELOAD

a.
C326173N01
2.063,2.073 2.49,2.073 false 1.917,2.688 2.448,2.688 false 1.969,0.406 2.385,0.406 false 1.75,2.01 2.208,2.208 0.458,0.198 10 false SST 1.615,2.615 2.073,2.813 0.458,0.198 10 false SST 1.667,0.344 2,0.552 0.333,0.208 10 false SST

Install the differential drive pinion and rear drive pinion front bearing (inner).

SST
09316-60012  (09316-00011, 09316-00041)
09608-04031  

HINT:

Install the rear differential drive pinion bearing spacer and rear differential carrier oil seal after adjusting the gear contact pattern.



b.
C325765

Install the rear differential drive pinion oil slinger.


c.
C326885C01
0.875,0.708 1.479,0.708 false 0.563,0.625 1.021,0.823 0.458,0.198 10 false SST 2.979,0.688 3.292,0.885 0.313,0.198 10 false *a 0.458,1.583 0.771,1.781 0.313,0.198 10 false *b
*a Turn
*b Hold


Using SST, install the rear drive pinion companion flange sub-assembly with dust deflector.

SST
09950-30012  (09951-03010, 09953-03010, 09954-03010, 09955-03030, 09956-03040)

NOTICE:

Before using SST (center bolt), apply hypoid gear oil to its threads and tip.



d.

Adjust the drive pinion preload by tightening the drive pinion nut.


e.
C326886N01
1.792,0.479 2.083,0.208 2.083,0.208 2.396,0.208 false 2.469,0.125 2.927,0.323 0.458,0.198 10 false SST

Using SST to hold the companion flange in place, slowly tighten the nut within the drive pinion preload adjustment range so that it reaches the specified drive pinion preload (at Starting).

SST
09330-00021  (09330-00030)

Limit torque value:

457 N*m (4660 kgf*cm, 337 ft.*lbf) or less


NOTICE:
·

As there is no spacer, tighten a little at a time. Be careful not to overtighten the nut.

·

Apply hypoid gear oil LSD to the drive pinion thread and nut seat face.




f.

Using a torque wrench, measure the preload.

Standard Drive Pinion Preload (Starting Torque):
Bearing Preload
New bearing 1.11 to 3.88 N*m (12 to 39 kgf*cm, 10 to 34 in.*lbf)
Reused bearing 1.34 to 2.63 N*m (14 to 26 kgf*cm, 12 to 23 in.*lbf)


NOTICE:
·

For a more accurate measurement, rotate the bearing forward and backward several times before measuring.

·

Record the differential drive pinion preload for the total preload measurement.




Hide 10.INSTALL DIFFERENTIAL CASE ASSEMBLY

a.
C236658

Place the 2 rear differential case bearings (outer) to their respective bearings.

HINT:

Make sure the right and left races are not interchanged.



Hide 11.ADJUST DIFFERENTIAL RING GEAR BACKLASH

a.
C331347

Install the shim to the RH side (teeth side).

NOTICE:

Make sure that the differential ring gear has backlash.



b.
C326622

Using a dial indicator, while holding the companion flange, measure the ring gear backlash.

Standard backlash (reference):

0.10 to 0.20 mm (0.00394 to 0.00787 in.)



c.
C331348

Refer to the backlash when selecting a shim for the RH side (teeth side).


d.
C331349

Select a shim for the LH side (back side) so that there is no gap between the rear differential case bearing (outer) and differential case.


e.

Using a plastic-faced hammer, install the shim to the LH side (back side).


f.
C326622

Using a dial indicator, adjust the ring gear backlash until it is within the specification.

Standard backlash:

0.10 to 0.20 mm (0.00394 to 0.00787 in.)


HINT:

If the backlash is not within the specification, adjust it by either increasing or decreasing the thickness of the shims on both sides by an equal amount.


NOTICE:
·

There should be no clearance between the shim and case.

·

Make sure that there is ring gear backlash.




Hide 12.ADJUST SIDE BEARING PRELOAD

a.
C331350

After adjusting the backlash of the differential ring gear, remove the shim from the LH side (back side).


b.
C124163

Using a micrometer, measure the thickness of the shim.


c.

Using the backlash as a reference, select a new shim that is 0.05 to 0.20 mm (0.00197 to 0.00787 in.) thicker than the removed shim and, using a plastic-faced hammer, tap it in so that it fits against the bearing.

HINT:

Select a shim which can be pressed in 2/3 of the full amount with your finger.



d.
C326622

Recheck the ring gear backlash.

Standard backlash:

0.10 to 0.20 mm (0.00394 to 0.00787 in.)


If the backlash is not within the specification, adjust it by either increasing or decreasing the thickness of the shims on both sides by an equal amount.

HINT:

An approximately 0.02 mm (0.000787 in.) change in each shim results in a 0.03 mm (0.00118 in.) change in the backlash.


Standard Shim LH (Back Side):
Part No. Thickness mm (in.) Part No. Thickness mm (in.)
90564-59044 2.07 to 2.09 (0.0815 to 0.0822) 90564-59060 2.39 to 2.41 (0.0941 to 0.0948)
90564-59045 2.09 to 2.11 (0.0823 to 0.0830) 90564-59061 2.41 to 2.43 (0.0949 to 0.0956)
90564-59046 2.11 to 2.13 (0.0831 to 0.0838) 90564-59062 2.43 to 2.45 (0.0957 to 0.0964)
90564-59047 2.13 to 2.15 (0.0839 to 0.0846) 90564-59063 2.45 to 2.47 (0.0965 to 0.0972)
90564-59048 2.15 to 2.17 (0.0847 to 0.0854) 90564-59064 2.47 to 2.49 (0.0973 to 0.0980)
90564-59049 2.17 to 2.19 (0.0855 to 0.0862) 90564-59065 2.49 to 2.51 (0.0981 to 0.0988)
90564-59050 2.19 to 2.21 (0.0863 to 0.0870) 90564-59066 2.51 to 2.53 (0.0989 to 0.0996)
90564-59051 2.21 to 2.23 (0.0871 to 0.0877) 90564-59067 2.53 to 2.55 (0.0997 to 0.1003)
90564-59052 2.23 to 2.25 (0.0878 to 0.0885) 90564-59068 2.55 to 2.57 (0.1004 to 0.1011)
90564-59053 2.25 to 2.27 (0.0886 to 0.0893) 90564-59069 2.57 to 2.59 (0.1012 to 0.1019)
90564-59054 2.27 to 2.29 (0.0894 to 0.0901) 90564-59070 2.59 to 2.61 (0.1020 to 0.1027)
90564-59055 2.29 to 2.31 (0.0902 to 0.0909) 90564-59071 2.61 to 2.63 (0.1028 to 0.1035)
90564-59056 2.31 to 2.33 (0.0910 to 0.0917) 90564-59072 2.63 to 2.65 (0.1036 to 0.1043)
90564-59057 2.33 to 2.35 (0.0918 to 0.0925) 90564-59073 2.65 to 2.67 (0.1044 to 0.1051)
90564-59058 2.35 to 2.37 (0.0926 to 0.0933) 90564-59074 2.67 to 2.69 (0.1052 to 0.1059)
90564-59059 2.37 to 2.39 (0.0934 to 0.0940) - -


Standard Shim RH (Teeth Side):
Part No. Thickness mm (in.) Part No. Thickness mm (in.)
90564-59151 2.05 to 2.07 (0.0807 to 0.0814) 90564-59167 2.37 to 2.39 (0.0934 to 0.0940)
90564-59152 2.07 to 2.09 (0.0815 to 0.0822) 90564-59168 2.39 to 2.41 (0.0941 to 0.0948)
90564-59153 2.09 to 2.11 (0.0823 to 0.0830) 90564-59169 2.41 to 2.43 (0.0949 to 0.0956)
90564-59154 2.11 to 2.13 (0.0831 to 0.0838) 90564-59170 2.43 to 2.45 (0.0957 to 0.0964)
90564-59155 2.13 to 2.15 (0.0839 to 0.0846) 90564-59171 2.45 to 2.47 (0.0965 to 0.0972)
90564-59156 2.15 to 2.17 (0.0847 to 0.0854) 90564-59172 2.47 to 2.49 (0.0973 to 0.0980)
90564-59157 2.17 to 2.19 (0.0855 to 0.0862) 90564-59173 2.49 to 2.51 (0.0981 to 0.0988)
90564-59158 2.19 to 2.21 (0.0863 to 0.0870) 90564-59174 2.51 to 2.53 (0.0989 to 0.0996)
90564-59159 2.21 to 2.23 (0.0871 to 0.0877) 90564-59175 2.53 to 2.55 (0.0997 to 0.1003)
90564-59160 2.23 to 2.25 (0.0878 to 0.0885) 90564-59176 2.55 to 2.57 (0.1004 to 0.1011)
90564-59161 2.25 to 2.27 (0.0886 to 0.0893) 90564-59177 2.57 to 2.59 (0.1012 to 0.1019)
90564-59162 2.27 to 2.29 (0.0894 to 0.0901) 90564-59178 2.59 to 2.61 (0.1020 to 0.1027)
90564-59163 2.29 to 2.31 (0.0902 to 0.0909) 90564-59179 2.61 to 2.63 (0.1028 to 0.1035)
90564-59164 2.31 to 2.33 (0.0910 to 0.0917) 90564-59180 2.63 to 2.65 (0.1036 to 0.1043)
90564-59165 2.33 to 2.35 (0.0918 to 0.0925) 90564-59181 2.65 to 2.67 (0.1044 to 0.1051)
90564-59166 2.35 to 2.37 (0.0926 to 0.0933) 90564-59182 2.67 to 2.69 (0.1052 to 0.1059)



Hide 13.INSPECT TOTAL PRELOAD

a.
C326896

Using a torque wrench, measure the preload with the teeth of the differential drive pinion and differential ring gear in contact.

Standard Total Preload:
Reduction Ratio Item Specified Condition
3.307 New bearing 1.42 to 4.55 N*m (15 to 46 kgf*cm, 13 to 40 in.*lbf)
Reused bearing 1.53 to 3.46 N*m (16 to 35 kgf*cm, 14 to 30 in.*lbf)
3.727 New bearing 1.39 to 4.48 N*m (15 to 45 kgf*cm, 13 to 39 in.*lbf)
Reused bearing 1.51 to 3.37 N*m (16 to 34 kgf*cm, 14 to 29 in.*lbf)
3.909 New bearing 1.37 to 4.45 N*m (14 to 45 kgf*cm, 13 to 39 in.*lbf)
Reused bearing 1.50 to 3.33 N*m (16 to 33 kgf*cm, 14 to 29 in.*lbf)
4.100 New bearing 1.36 to 4.42 N*m (14 to 45 kgf*cm, 13 to 39 in.*lbf)
Reused bearing 1.50 to 3.30 N*m (16 to 33 kgf*cm, 14 to 29 in.*lbf)
4.300 New bearing 1.35 to 4.40 N*m (14 to 44 kgf*cm, 12 to 38 in.*lbf)
Reused bearing 1.49 to 3.27 N*m (16 to 33 kgf*cm, 14 to 28 in.*lbf)


If necessary, disassemble and inspect the differential.


Hide 14.INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION

C327699

a.

Coat 3 or 4 teeth at 3 different positions on the differential ring gear with Prussian blue.


b.

Hold the companion flange firmly in place and rotate the differential ring gear in both directions.


c.

Inspect the tooth contact pattern.

C222533C02
1.49,1.177 1.906,1.427 0.417,0.25 10 false *a 2.479,0.313 2.865,0.521 0.385,0.208 12 false *A 3.115,0.708 3.51,0.948 0.396,0.24 10 false *b 5.146,0.708 5.521,0.948 0.375,0.24 10 false *c 4.417,1.531 4.99,1.917 0.573,0.385 10 false *d 3.167,2.531 3.677,2.865 0.51,0.333 10 false *e 5.198,2.552 5.573,2.865 0.375,0.313 10 false *f 4.479,3.354 4.896,3.771 0.417,0.417 10 false *g 2.469,4.51 3.052,4.833 0.583,0.323 12 false *B 3.208,5.104 3.615,5.406 0.406,0.302 10 false *h 5.198,5.115 5.5,5.365 0.302,0.25 10 false *i 3.198,7.042 3.604,7.406 0.406,0.365 10 false *j 5.167,7.052 5.656,7.427 0.49,0.375 10 false *k 4.49,5.969 4.958,6.333 0.469,0.365 10 false *d 4.469,7.906 4.906,8.396 0.438,0.49 10 false *g
*A Drive Side *B Coast Side
*a Proper Contact *b Toe Contact
*c Face Contact *d Select an adjusting shim that will shift the drive pinion closer to the ring gear.
*e Heel Contact *f Flank Contact
*g Select an adjusting shim that will shift the drive pinion away from the ring gear. *h Heel Contact
*i Flank Contact *j Toe Contact
*k Face Contact - -


C217047C04
2.01,1.625 1.469,1.625 1.469,1.625 1.469,1.354 false 1.042,1.896 0.75,1.896 0.75,1.896 0.75,1.51 false 1.104,1.813 1.417,2.01 0.313,0.198 10 false *1 2.052,1.563 2.365,1.76 0.313,0.198 10 false *2
*1 Adjust Shim
*2 Rear Drive Pinion Rear Bearing (Outer)


If the teeth are not contacting properly, use the following chart to select a proper adjust shim.


Standard Adjust Shim Thickness:
Part No. Thickness mm (in.) Part No. Thickness mm (in.)
90564-78001 1.71 to 1.73 (0.0674 to 0.0681) 90564-78013 1.95 to 1.97 (0.0768 to 0.0775)
90564-78002 1.73 to 1.75 (0.0682 to 0.0688) 90564-78014 1.97 to 1.99 (0.0776 to 0.0783)
90564-78003 1.75 to 1.77 (0.0689 to 0.0696) 90564-78015 1.99 to 2.01 (0.0784 to 0.0791)
90564-78004 1.77 to 1.79 (0.0697 to 0.0704) 90564-78016 2.01 to 2.03 (0.0792 to 0.0799)
90564-78005 1.79 to 1.81 (0.0705 to 0.0712) 90564-78017 2.03 to 2.05 (0.0800 to 0.0807)
90564-78006 1.81 to 1.83 (0.0713 to 0.0720) 90564-78018 2.05 to 2.07 (0.0808 to 0.0814)
90564-78007 1.83 to 1.85 (0.0721 to 0.0728) 90564-78019 2.07 to 2.09 (0.0815 to 0.0822)
90564-78008 1.85 to 1.87 (0.0729 to 0.0736) 90564-78020 2.09 to 2.11 (0.0823 to 0.0830)
90564-78009 1.87 to 1.89 (0.0737 to 0.0744) 90564-78021 2.11 to 2.13 (0.0831 to 0.0838)
90564-78010 1.89 to 1.91 (0.0745 to 0.0751) 90564-78022 2.13 to 2.15 (0.0839 to 0.0846)
90564-78011 1.91 to 1.93 (0.0752 to 0.0759) 90564-78023 2.15 to 2.17 (0.0847 to 0.0854)
90564-78012 1.93 to 1.95 (0.0760 to 0.0767) 90564-78024 2.17 to 2.19 (0.0855 to 0.0862)



Hide 41201A 26.INSTALL REAR DRIVE PINION REAR BEARING (OUTER)

a.
C326898C01
0.865,0.635 1.427,0.635 false 0.906,1.406 1.375,1.406 true 1.854,1.531 2.427,1.531 true 0.552,0.552 1.01,0.75 0.458,0.198 10 false SST 0.583,1.323 1.042,1.521 0.458,0.198 10 false SST 2.49,1.448 2.802,1.646 0.313,0.198 10 false *1
*1 Rear Drive Pinion Rear Bearing (Outer)


Using SST and a press, press the adjust shim and rear drive pinion rear bearing (outer) into the rear differential carrier.

SST
09316-60012  (09316-00011)
09951-01000  


Hide 41115 27.INSTALL DIFFERENTIAL OIL STORAGE RING

a.
C326884C01
0.969,1.75 1.5,1.75 false 0.885,2.708 1.563,2.708 true 2.042,2.823 2.427,2.917 2.427,2.917 2.833,2.917 true 0.656,1.677 1.115,1.875 0.458,0.198 10 false SST 0.583,2.625 1.042,2.823 0.458,0.198 10 false SST 2.896,2.833 3.208,3.031 0.313,0.198 10 false *1
*1 Differential Oil Storage Ring


Using SST and a hammer, tap in a new differential oil storage ring.

SST
09316-60012  (09316-00011)

NOTICE:

Be careful not to damage the differential oil storage ring.



Hide 41201B 28.INSTALL REAR DRIVE PINION FRONT BEARING (OUTER)

a.
C326897C01
0.979,0.49 1.563,0.49 false 0.948,0.865 1.625,0.865 true 1.927,1.021 2.448,1.021 true 0.667,0.406 1.125,0.604 0.458,0.198 10 false SST 0.646,0.781 1.104,0.979 0.458,0.198 10 false SST 2.521,0.927 2.833,1.125 0.313,0.198 10 false *1
*1 Rear Drive Pinion Front Bearing (Outer)


Using SST and a press, press the rear drive pinion front bearing (outer) into the rear differential carrier.

SST
09316-60012  (09316-00011, 09316-00031)


Hide 41231 29.INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER

a.
C410425

Install a new rear differential drive pinion bearing spacer.


Hide 41201B 30.INSTALL REAR DRIVE PINION FRONT BEARING (INNER)

a.
C326404

Install the rear drive pinion front bearing (inner).


Hide 31.INSTALL DIFFERENTIAL DRIVE PINION

a.
C326173N01
2.063,2.073 2.49,2.073 false 1.917,2.688 2.448,2.688 false 1.969,0.406 2.385,0.406 false 1.75,2.01 2.208,2.208 0.458,0.198 10 false SST 1.615,2.615 2.073,2.813 0.458,0.198 10 false SST 1.667,0.344 2,0.552 0.333,0.208 10 false SST

Using SST and a press, install the differential drive pinion.

SST
09316-60012  (09316-00011, 09316-00041)
09608-04031  


Hide 32.INSTALL DIFFERENTIAL CASE ASSEMBLY

a.
C326625

Place the 2 rear differential case bearings (outer) to their respective bearings.

HINT:

Make sure the right and left races are not interchanged.



Hide 33.INSTALL DIFFERENTIAL BEARING CAP

a.

Install the 2 shims.


b.
C326623C02
0.427,1.208 1.583,1.208 true 0.75,1.198 0.74,0.844 0.74,0.844 1.167,0.844 true 0.24,1.104 0.552,1.302 0.313,0.198 10 false *a
*a Matchmark


Align the matchmarks on the differential bearing cap and rear differential carrier.


c.

Install the right and left differential bearing caps with the 4 bolts.

Torque:
113 N*m (1152 kgf*cm, 83 ft.*lbf)


Hide 34.INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER

a.
C325765

Install the rear differential drive pinion oil slinger to the differential drive pinion.


Hide 41204 36.INSTALL REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY WITH DUST DEFLECTOR

a.
C326885C01
0.875,0.708 1.479,0.708 false 0.563,0.625 1.021,0.823 0.458,0.198 10 false SST 2.979,0.688 3.292,0.885 0.313,0.198 10 false *a 0.458,1.583 0.771,1.781 0.313,0.198 10 false *b
*a Turn
*b Hold


Using SST, install the rear drive pinion companion flange sub-assembly with dust deflector.

SST
09950-30012  (09951-03010, 09953-03010, 09954-03010, 09955-03030, 09956-03040)

NOTICE:

Before using SST (center bolt), apply hypoid gear oil to its threads and tip.



b.

Apply hypoid gear oil LSD to the drive pinion thread and nut seat face.


c.
C326916C01
0.427,0.677 0.604,0.677 0.604,0.677 0.76,0.865 false 3.115,1.167 3.427,1.365 0.313,0.198 10 false *a 0.208,1.385 0.521,1.583 0.313,0.198 10 false *b 0.115,0.615 0.573,0.813 0.458,0.198 10 false SST
*a Turn
*b Hold


Using SST to hold the companion flange in place, install a new nut.

SST
09330-00021  (09330-00030)

Limit torque value:

457 N*m (4660 kgf*cm, 337 ft.*lbf) or less



Hide 37.INSPECT TOTAL PRELOAD

a.

Using a torque wrench, measure the preload with the teeth of the differential drive pinion and differential ring gear in contact.


b.
C326896

Using a torque wrench, measure the total preload.

Standard Total Preload:
Reduction Ratio Bearing Preload
3.307 New bearing 1.56 to 4.69 N*m (16 to 47 kgf*cm, 14 to 41 in.*lbf)
Reused bearing 1.67 to 3.60 N*m (18 to 36 kgf*cm, 15 to 31 in.*lbf)
3.727 New bearing 1.53 to 4.62 N*m (16 to 47 kgf*cm, 14 to 40 in.*lbf)
Reused bearing 1.65 to 3.51 N*m (17 to 35 kgf*cm, 15 to 31 in.*lbf)
3.909 New bearing 1.51 to 4.59 N*m (16 to 46 kgf*cm, 14 to 40 in.*lbf)
Reused bearing 1.64 to 3.47 N*m (17 to 35 kgf*cm, 15 to 30 in.*lbf)
4.100 New bearing 1.50 to 4.56 N*m (16 to 46 kgf*cm, 14 to 40 in.*lbf)
Reused bearing 1.64 to 3.44 N*m (17 to 35 kgf*cm, 15 to 30 in.*lbf)
4.300 New bearing 1.49 to 4.54 N*m (16 to 46 kgf*cm, 14 to 40 in.*lbf)
Reused bearing 1.63 to 3.41 N*m (17 to 34 kgf*cm, 15 to 30 in.*lbf)


If necessary, disassemble and inspect the differential.


Hide 38.INSPECT DIFFERENTIAL RING GEAR BACKLASH

a.
C326622

Using a dial indicator, check the backlash of the differential ring gear.

Standard backlash:

0.10 to 0.20 mm (0.00394 to 0.00787 in.)


If the backlash is not as specified, adjust the side bearing preload or perform repairs as necessary.

HINT:

Perform the measurement at 3 or more positions around the circumference of the ring gear.



Hide 41204 39.INSPECT REAR DRIVE PINION COMPANION FLANGE SUB-ASSEMBLY

a.
C325516C04
2.573,1.906 2.885,2.104 0.313,0.198 10 false *c 0.583,0.25 1.083,0.583 0.5,0.333 10 false *a 2.25,0.25 2.583,0.5 0.333,0.25 10 false *b
*a Vertical Runout
*b Lateral Runout
*c 30 mm (1.18 in.)


Using a dial indicator, measure the runout of the companion flange vertically and laterally.

Maximum Runout:
Runout Maximum
Vertical runout 0.10 mm (0.00394 in.)
Lateral runout 0.12 mm (0.00472 in.)



Hide 40.STAKE DRIVE PINION NUT

a.
C327037

Using a chisel and hammer, stake the drive pinion nut.