AXLE AND DIFFERENTIAL  REAR DIFFERENTIAL CARRIER ASSEMBLY(for Type A)  DISASSEMBLY  

Secure the rear differential carrier assembly.

2.573,1.906 2.885,2.104 0.313,0.198 10 false *c 0.583,0.25 1.083,0.583 0.5,0.333 10 false *a 2.25,0.25 2.583,0.5 0.333,0.25 10 false *b

*a	Vertical Runout
*b	Lateral Runout
*c	30 mm (1.18 in.)

Using a dial indicator, measure the runout of the companion flange vertically and laterally.

Maximum Runout:

Runout	Maximum
Vertical runout	0.10 mm (0.00394 in.)
Lateral runout	0.12 mm (0.00472 in.)

If the runout is more than the maximum, replace the companion flange.

2.865,1.542 3.177,1.74 0.313,0.198 10 false *a

*a	98 mm (3.86 in.)

Using a dial indicator, measure the runout of the differential ring gear.

Maximum runout:

0.07 mm (0.00276 in.)

Using a dial indicator, measure the backlash of the differential ring gear.

Standard backlash:

0.10 to 0.20 mm (0.00394 to 0.00787 in.)

Using a torque wrench, measure the preload with the teeth of the differential drive pinion and differential ring gear in contact.

Standard Total Preload:

Reduction Ratio	Specified Condition
3.307	1.67 to 3.60 N*m (18 to 36 kgf*cm, 15 to 31 in.*lbf)
3.727	1.65 to 3.51 N*m (17 to 35 kgf*cm, 15 to 31 in.*lbf)
3.909	1.64 to 3.47 N*m (17 to 35 kgf*cm, 15 to 30 in.*lbf)
4.100	1.64 to 3.44 N*m (17 to 35 kgf*cm, 15 to 30 in.*lbf)
4.300	1.63 to 3.41 N*m (17 to 34 kgf*cm, 15 to 30 in.*lbf)

If the result is not as specified, adjust the preload.

1.24,0.521 1.24,0.208 1.24,0.208 1.781,0.208 false 1.823,0.125 2.281,0.323 0.458,0.198 10 false SST

Using a chisel and hammer, stake the rear drive pinion nut.

SST

09930-00010  (09931-00010, 09931-00020)

2.167,1.5 2.833,1.5 false 0.792,1.271 1.104,1.469 0.313,0.198 10 false *a 2.917,1.406 3.375,1.604 0.458,0.198 10 false SST 2.146,1.948 2.458,2.146 0.313,0.198 10 false *b

*a	Turn
*b	Hold

Using SST to hold the rear drive pinion companion flange sub-assembly with dust deflector in place, remove the rear drive pinion nut.

SST

09330-00021  (09330-00030)

1.323,1.292 1.031,0.354 1.031,0.354 0.771,0.354 false 2.896,0.531 3.208,0.729 0.313,0.198 10 false *a 0.302,1.198 0.615,1.396 0.313,0.198 10 false *b 0.458,0.271 0.917,0.469 0.458,0.198 10 false SST

*a	Turn
*b	Hold

Using SST, remove the rear drive pinion companion flange sub-assembly with dust deflector.

SST

09950-40011  (09951-04010, 09953-04020, 09954-04010, 09955-04061)

NOTICE:

Before using SST (center bolt), apply hypoid gear oil to its threads and tip.

2.979,1.542 2.75,1.542 2.75,1.542 2.74,0.885 true 2.875,1.958 2.594,1.958 2.594,1.958 2.594,0.885 true 0.594,2.469 0.594,2.177 0.594,2.177 1.021,2.177 false 3.031,1.458 3.344,1.656 0.313,0.198 10 false *1 2.917,1.875 3.229,2.073 0.313,0.198 10 false *2 0.49,2.49 0.948,2.688 0.458,0.198 10 false SST

*1	Rear Differential Carrier Oil Seal
*2	Rear Differential Drive Pinion Oil Slinger

Using SST, remove the rear differential carrier oil seal.

SST

09308-10010  

Remove the rear differential drive pinion oil slinger from the differential drive pinion.

0.427,1.208 1.583,1.208 true 0.75,1.198 0.74,0.844 0.74,0.844 1.167,0.844 true 0.24,1.104 0.552,1.302 0.313,0.198 10 false *a

*a

Matchmark

Place matchmarks on the differential bearing cap and rear differential carrier.

Remove the 2 shims.

0.833,0.083 1.146,0.281 0.313,0.198 10 false *a 3.906,0.146 4.219,0.344 0.313,0.198 10 false *b

*a

LH Side (Back Side)

*b

RH Side (Teeth Side)

HINT:

·

Put identification marks on the shims to show the location for installation (LH side (back side) or RH side (teeth side)), or keep them separate so that they can be distinguished.

·

Measure the thickness of each shims and note it.

Remove the differential case assembly from the rear differential carrier.

HINT:

Tag the 2 rear differential case bearings (outer) so that they can be reinstalled in the correct locations.

Using a press, remove the differential drive pinion with rear differential drive pinion bearing spacer from the rear differential carrier.

NOTICE:

Do not drop the differential drive pinion.

Remove the rear differential drive pinion bearing spacer from the differential drive pinion.

1.531,0.896 1.406,0.167 1.406,0.167 1.021,0.167 false 0.677,0.083 1.135,0.281 0.458,0.198 10 false SST

Using SST and a press, press out the rear drive pinion rear bearing (inner) from the differential drive pinion.

SST

09555-55010  

NOTICE:

Do not drop the differential drive pinion.

HINT:

If the differential drive pinion or differential ring gear is damaged, replace them as a set.

Remove the rear drive pinion front bearing (inner) from the rear differential carrier.

0.323,0.844 0.323,0.594 0.323,0.594 0.656,0.594 false 2.146,1.719 2.146,1.25 2.146,1.25 2.448,0.917 true 0.219,0.865 0.677,1.063 0.458,0.198 10 false SST 2.094,1.76 2.406,1.958 0.313,0.198 10 false *1

*1	Rear Drive Pinion Front Bearing (Outer)

Using SST, remove the rear drive pinion front bearing (outer) from the rear differential carrier.

SST

09308-00010  

1.052,3.167 1.958,3.167 1.958,3.167 2.271,2.833 true 0.771,1.01 0.927,1.688 0.927,1.688 1.24,1.688 true 0.729,3.073 1.188,3.271 0.458,0.198 10 false SST 1.302,1.604 1.615,1.802 0.313,0.198 10 false *1

*1	Differential Oil Storage Ring

Using SST and a hammer, tap out the differential oil storage ring from the rear differential carrier.

SST

09316-60012  (09316-00011)

Using a brass bar and hammer, tap out the rear drive pinion rear bearing (outer) and adjust shim from the rear differential carrier.

If the bearing is damaged during removal, replace it.

2.458,1.104 2.969,1.104 false 2.417,1.021 2.792,1.021 2.792,1.021 2.792,1.104 true 3.031,1.01 3.344,1.208 0.313,0.198 10 false *a

*a

Matchmark

Place matchmarks on the differential ring gear and differential case.

Using a plastic-faced hammer, tap on the differential ring gear to remove it from the differential case.

0.229,1.292 0.542,1.49 0.313,0.198 10 false *a

*a	98 mm (3.86 in.)

Using a dial indicator, measure the differential case runout.

Maximum runout:

0.07 mm (0.00276 in.)

0.771,0.698 0.771,0.229 0.771,0.229 0.542,0.229 false 2.208,0.271 2.521,0.469 0.313,0.198 10 false *a 0.094,0.875 0.406,1.073 0.313,0.198 10 false *b 0.219,0.167 0.677,0.365 0.458,0.198 10 false SST

*a	Turn
*b	Hold

Using SST, remove the 2 rear differential case bearings (inner) from the differential case.

SST

09950-40011  (09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955-04061, 09957-04010, 09958-04011)
09950-60011  (09951-00360)

Using a chisel and hammer, unstake the differential case.

Using a pin punch and hammer, tap out the straight pin.

Remove the following parts from the differential case.

1.

0.563,0.542 0.563,0.219 0.563,0.219 0.396,0.219 false 0.906,0.635 0.906,0.167 0.906,0.167 0.979,0.167 false 1.635,1.052 1.635,0.5 1.635,0.5 1.49,0.5 false 2.063,0.479 2.063,0.125 2.063,0.125 1.958,0.125 false 2.75,0.51 3,0.51 false 2.375,1.604 2.375,1.854 false 2.75,1.688 2.75,1.833 false 0.552,1.458 0.552,1.177 0.552,1.177 0.427,1.177 false 1.146,1.708 1.146,1.896 1.146,1.896 1.292,1.896 false 1.365,1.813 1.573,1.979 0.208,0.167 10 false *1 0.198,0.146 0.406,0.313 0.208,0.167 10 false *5 1.281,0.427 1.49,0.594 0.208,0.167 10 false *3 1.76,0.052 1.969,0.219 0.208,0.167 10 false *1 3.052,0.427 3.26,0.594 0.208,0.167 10 false *2 2.313,1.906 2.521,2.073 0.208,0.167 10 false *4 2.708,1.885 2.917,2.052 0.208,0.167 10 false *5 1.052,0.104 1.26,0.271 0.208,0.167 10 false *4 0.229,1.115 0.438,1.281 0.208,0.167 10 false *2

*1	Side Gear
*2	Rear No. 1 Differential Side Gear Thrust Washer
*3	Pinion Shaft
*4	Pinion Gear
*5	Pinion Gear Thrust Washer

Side gear (2 pieces)

2.

Rear No. 1 differential side gear thrust washer (2 pieces)

3.

Pinion shaft

4.

Pinion gear (2 pieces)

5.

Pinion gear thrust washer (2 pieces)