RM35X0E _51 Engine / Hybrid System _078825 STOP AND START _0382334 STOP AND START SYSTEM C

STOP AND START  STOP AND START SYSTEM  P060629  Backup Boost Converter "A" Control CPU Signal Invalid  


DESCRIPTION

The engine stop and start ECU can detect open circuits when signals such as the boost, standby request or overheating signal cannot be sent to the backup boost converter control IC from the stop and start control IC in the engine stop and start ECU.

If a CPU duty malfunction is detected, the engine stop and start ECU stores DTC P060629 and blinks the stop and start cancel indicator.

DTC No. Detection Item DTC Detection Condition Trouble Area Warning Indicate Memory Note
P060629 Backup Boost Converter "A" Control CPU Signal Invalid The following condition continues for 1 second or more (2 trip detection logic):
·

CPU duty malfunction is detected.


·

Wire harness or connector

·

Engine stop and start ECU


Blinks DTC stored SAE Code: P0606

CONFIRMATION DRIVING PATTERN

CONFIRMATION AFTER TROUBLESHOOTING


HINT:
·

If the cable is disconnected from the battery terminal, stop and start control is prohibited until refresh charge is completed.

In this case, let the vehicle idle to complete the refresh charge. The refresh charge is complete when the Data List item "Status of Battery Charge Control" changes from "Refresh Charge Mode". (Usually, idling the engine for 5 to 60 minutes with the battery fluid temperature at 11°C (51°F) or higher, the refresh charge will be completed.)

·

If the GTS is not available and the Data List item "Status of Battery Charge Control" cannot be checked, charge the battery by idling the engine for approximately 5 to 60 minutes or driving the vehicle, and then drive the vehicle and check that stop and start control operates.

If the engine is started with the hood open, the system determines that a jump start has occurred. Therefore, make sure that the hood is closed before starting the engine and driving the vehicle.

·

After the refresh charge completes, turn the ignition switch off, wait for at least 30 seconds, and then start the engine again. If the vehicle enters refresh charge mode again while the engine is idling, the initial refresh charge did not properly complete, so wait for the refresh charge to complete.

·

Allow the engine to idle for 3 minutes after it is warmed up and check that the engine idle speed is within 50 rpm of the target idle speed.



a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Stop and Start > Clear DTCs
50002 392

e.

Start the engine and warm it up.


f.

Drive the vehicle at 7 km/h (4 mph) or more.

CAUTION:

When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.



g.

for Automatic Transmission:

Depress the brake pedal and stop the vehicle.

for Manual Transmission:

Stop the vehicle, move the shift lever to neutral and release the clutch pedal.


h.

Keep the engine stopped by stop and start control for 1 second or more. (for Automatic Transmission: Keep the shift lever in D.)


i.

for Automatic Transmission:

Release the brake pedal with the shift lever in D to start the engine.

for Manual Transmission:

Depress the clutch pedal and start the engine.


j.

Check that DTCs are not output.

Powertrain > Stop and Start > Trouble Codes
50001 392


STOP AND START SYSTEM OPERATION CHECK


HINT:
·

If the cable is disconnected from the battery terminal, stop and start control is prohibited until refresh charge is completed.

In this case, let the vehicle idle to complete the refresh charge. The refresh charge is complete when the Data List item "Status of Battery Charge Control" changes from "Refresh Charge Mode". (Usually, idling the engine for 5 to 60 minutes with the battery fluid temperature at 11°C (51°F) or higher, the refresh charge will be completed.)

·

If the GTS is not available and the Data List item "Status of Battery Charge Control" cannot be checked, charge the battery by idling the engine for approximately 5 to 60 minutes or driving the vehicle, and then drive the vehicle and check that stop and start control operates.

If the engine is started with the hood open, the system determines that a jump start has occurred. Therefore, make sure that the hood is closed before starting the engine and driving the vehicle.

·

After the refresh charge completes, turn the ignition switch off, wait for at least 30 seconds, and then start the engine again. If the vehicle enters refresh charge mode again while the engine is idling, the initial refresh charge did not properly complete, so wait for the refresh charge to complete.



a.

Start the engine and warm it up.


b.

Turn the air conditioning system off.


c.

Drive the vehicle at 7 km/h (4 mph) or more.

CAUTION:

When performing Confirmation Driving Pattern, obey all speed limits and traffic laws.



d.

for Automatic Transmission:

Depress the brake pedal and stop the vehicle.

for Manual Transmission:

Stop the vehicle, move the shift lever to neutral and release the clutch pedal.


e.

Allow the engine to stop by stop and start control. (for Automatic Transmission: Keep the shift lever in D.)


f.

for Automatic Transmission:

Release the brake pedal with the shift lever in D to start the engine.

for Manual Transmission:

Depress the clutch pedal and start the engine.



WIRING DIAGRAM

A445410
2.958,1 4.188,1.198 1.229,0.198 10 false BBC-1 2.938,1.438 4.167,1.635 1.229,0.198 10 false BBC-2 0.833,1.75 2.615,2.104 1.781,0.354 10 false Fusible Link Block Assembly (Main Battery) 5.896,0.865 7.156,1.063 1.26,0.198 10 false BIN1 5.896,1.25 7.156,1.448 1.26,0.198 10 false BIN2 5.896,1.698 7.156,1.896 1.26,0.198 10 false GND1 5.896,2.104 7.156,2.302 1.26,0.198 10 false GND2 5.688,0.74 6.948,0.938 1.26,0.198 10 false 3 5.688,1.156 6.948,1.354 1.26,0.198 10 false 1 5.698,1.583 6.958,1.781 1.26,0.198 10 false 8 5.698,1.99 6.958,2.188 1.26,0.198 10 false 2 5.625,2.719 6.885,2.917 1.26,0.198 10 false N31 5.615,2.885 6.979,3.313 1.365,0.427 10 false Engine Stop and Start ECU 0.979,2.667 2.281,3.083 1.302,0.417 10 false Battery

CAUTION / NOTICE / HINT

NOTICE:
·

Before replacing the engine stop and start ECU, read the number of starter operations and write it into a new engine stop and start ECU.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>REGISTRATION

·

After replacing the engine stop and start ECU or air conditioning amplifier assembly, reset and perform learning of the air conditioning information in the engine stop and start ECU.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>REGISTRATION

·

After replacing the engine stop and start ECU or airbag sensor assembly, clear and calibrate the deceleration sensor zero point in the engine stop and start ECU.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>REGISTRATION

·

for Automatic Transmission:

When the engine stop and start ECU or electromagnetic oil pump is replaced, check the electromagnetic oil pump.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>REGISTRATION

·

Inspect the fuses for circuits related to this system before performing the following procedure.



HINT:
·

Using the GTS, read the freeze frame data before troubleshooting. System condition information is recorded as freeze frame data the moment a DTC is stored. This information can be useful when troubleshooting.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>FREEZE FRAME DATA

·

DTCs for the stop and start system are not cleared even if the malfunction has been repaired. After repairing the malfunction, be sure to clear the DTCs.

Click hereEngine / Hybrid System>STOP AND START>STOP AND START SYSTEM>DTC CHECK / CLEAR



PROCEDURE

1.CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - BATTERY)
A346333C78
1.469,0.219 1.958,0.5 0.49,0.281 1.042,1.5 0.75,1.875 true 1.458,1.896 1.167,1.156 true 1.594,0.271 2.052,0.469 0.458,0.198 10 false N31 0.146,0.146 0.458,0.344 0.313,0.198 10 false *a 0.573,1.927 1,2.146 0.427,0.219 10 false BIN1 1.333,1.938 1.76,2.156 0.427,0.219 10 false BIN2
*a Front view of wire harness connector
(to Engine Stop and Start ECU)


a.

Disconnect the engine stop and start ECU connector.


b.

Measure the voltage according to the value(s) in the table below.

Standard Voltage:
Tester Connection Condition Specified Condition
N31-1 (BIN2) - Body ground Always 9.5 to 14 V
N31-3 (BIN1) - Body ground Always 9.5 to 14 V



Result:
Proceed to
OK
NG



OK

2.CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - BODY GROUND)

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

2.CHECK HARNESS AND CONNECTOR (ENGINE STOP AND START ECU - BODY GROUND)
a.

Disconnect the engine stop and start ECU connector.


b.

Measure the resistance according to the value(s) in the table below.

Standard Resistance:
Tester Connection Condition Specified Condition
N31-2 (GND2) - Body ground Always Below 1 Ω
N31-8 (GND1) - Body ground Always Below 1 Ω



Result:
Proceed to
OK
NG



OK

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR