RM35X0E _51 Engine / Hybrid System _079024 7GR-FKS FUEL _0383264 FUEL PUMP A

7GR-FKS FUEL  FUEL PUMP  DISASSEMBLY  


CAUTION / NOTICE / HINT

NOTICE:
A437977C01
0.26,1.75 0.698,1.75 true 2.146,1.906 2.583,1.906 true 0.083,1.656 0.323,1.854 0.24,0.198 10 false *a 2.625,1.802 2.865,2 0.24,0.198 10 false *a
*a Tube


Do not disconnect the tube shown in the illustration when disassembling the fuel suction with pump and gauge tube assembly. Doing so will cause reassembly of the fuel suction with pump and gauge tube assembly to be impossible as the tube is pressed into the fuel suction plate sub-assembly.

Click hereEngine / Hybrid System>7GR-FKS (FUEL)>FUEL SYSTEM>PRECAUTION


PROCEDURE

Hide 2.REMOVE NO. 1 FUEL SUB-TANK

a.
A434442

Disconnect the 2 fuel pump connectors.


b.

Detach the 3 clamps.


c.
A434443

Detach the claw and clamp, disconnect the jet pump.


d.
A434445C01
0.823,0.99 0.948,1.625 0.948,1.625 1.094,1.625 true 1.125,1.531 1.292,1.698 0.167,0.167 10 true *a
*a Protective Tape


Using a screwdriver, remove the jet pump from the No. 1 fuel sub-tank.

NOTICE:

Do not damage the No. 1 fuel sub-tank.


HINT:

Tape the screwdriver tip before use.



e.
A434446

Using a screwdriver, detach the 3 claws and remove the No. 1 fuel sub-tank.

NOTICE:

Do not damage the No. 1 fuel sub-tank.



Hide 23217D 3.REMOVE FUEL PUMP FILTER

a.
A434447

Detach the 3 claws from the holes and disconnect the fuel pump filter from the fuel suction plate sub-assembly (fuel filter).

NOTICE:

Do not damage the fuel suction plate sub-assembly (fuel filter).



b.
A434448

Detach the claw to disconnect the fuel pump harness from the fuel pump filter.

NOTICE:

Do not damage the fuel pump filter.



Hide 4.REMOVE FUEL PUMP

a.
A434449

Remove the fuel pump from the fuel suction plate sub-assembly (fuel filter).


b.
A434450

Disconnect the fuel pump harness connector to remove the fuel pump harness from the fuel pump.


c.
A370600C07
0.708,4.26 0.844,4.438 0.844,4.438 1.042,4.438 true 2.323,0.833 2.896,0.833 true 2.333,0.667 2.604,0.479 2.604,0.479 2.865,0.479 true 2.948,0.417 3.24,0.625 0.292,0.208 10 false *1 2.969,0.76 3.25,0.979 0.281,0.219 10 false *2 2.073,1.781 2.323,1.969 0.25,0.188 10 false *a 2.146,2.344 2.375,2.542 0.229,0.198 10 false *a 1.115,4.365 1.438,4.604 0.323,0.24 10 false *1
*1 O-Ring
*2 Fuel Pump Spacer
*a 5.0 mm (0.197 in.)


Remove the O-ring and fuel pump spacer from the fuel pump.

HINT:

If the O-ring still remains in the fuel suction plate sub-assembly (fuel filter), remove it using a wire tip (1 mm diameter) that is formed as shown in the illustration.