RM35X0E _51 Engine / Hybrid System _078665 7GR-FKS STARTING _0382031 STARTER A

7GR-FKS STARTING  STARTER  DISASSEMBLY  


PROCEDURE

Hide 28120 1.REMOVE STARTER YOKE ASSEMBLY

a.
A365795

Remove the nut and disconnect the lead wire from terminal C.


b.

Remove the 2 bolts.


c.

Pull out the starter yoke assembly and starter commutator end frame assembly together with the starter armature assembly.


d.

Remove the O-ring from the starter yoke assembly.


Hide 28150 2.REMOVE MAGNET STARTER SWITCH ASSEMBLY

a.
A365796

Remove the 2 bolts and magnet starter switch assembly.


b.
A365797C01
2.333,1.885 2.458,1.885 2.458,1.885 2.573,1.573 false 1.677,0.667 1.563,0.667 1.563,0.667 1.458,0.417 false 1.521,1.094 1.396,1.094 1.396,1.094 1.313,1.344 false 1.156,0.771 1.031,0.771 1.031,0.771 0.948,0.49 false 0.74,0.958 0.625,0.958 0.625,0.958 0.552,0.583 false 0.375,1.396 0.25,1.396 0.25,1.396 0.229,1.854 false 2.125,1.813 2.281,1.99 0.156,0.177 10 false *1 1.573,0.99 1.729,1.167 0.156,0.177 10 false *2 1.729,0.583 1.885,0.76 0.156,0.177 10 false *4 1.188,0.688 1.344,0.865 0.156,0.177 10 false *5 0.771,0.896 0.927,1.073 0.156,0.177 10 false *6 0.417,1.302 0.656,1.479 0.24,0.177 10 false *3
*1 Starter Drive Housing Assembly
*2 Starter Clutch Sub-assembly
*3 Return Spring
*4 Idle Gear
*5 Retainer
*6 Clutch Roller


Remove the idle gear, retainer, clutch roller, return spring and starter clutch sub-assembly from the starter drive housing assembly.


c.
A115020C12
2.146,0.885 1.906,1.021 1.906,1.021 1.906,1.667 false 1.823,1.688 2.135,1.958 0.313,0.271 10 false *a
*a Magnet Hand


Using a magnet hand, remove the steel ball from the starter clutch hole.


Hide 28140 3.REMOVE STARTER BRUSH HOLDER ASSEMBLY

a.
A365798

Remove the 2 screws and starter commutator end frame assembly from the starter yoke assembly.

NOTICE:

While holding down the lead wire, remove the starter commutator end frame assembly.



b.

Remove the O-ring from the starter yoke assembly.


c.
A215926

Disconnect the 4 brushes from the starter brush holder assembly.

i.

Using a screwdriver, hold back the brush spring.


ii.

Disconnect the brush from the starter brush holder assembly.



d.

Remove the starter brush holder assembly.


Hide 28160 4.REMOVE STARTER ARMATURE ASSEMBLY

a.

Remove the starter armature assembly from the starter yoke assembly.