RM35X0E _54 Brake _078669 BRAKE (REAR) _0381552 REAR BRAKE(for Rear Drum Brake) A

BRAKE (REAR)  REAR BRAKE(for Rear Drum Brake)  REMOVAL  


CAUTION / NOTICE / HINT

NOTICE:
·

Immediately after installing the brake shoes, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the brake shoes, always perform a road test to check the braking performance and check for vibrations.



HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 2.DRAIN BRAKE FLUID

NOTICE:

If brake fluid leaks onto any painted surface, immediately wash it off.


Hide 42431D 3.REMOVE BRAKE DRUM

a.
C413215
0,0 0,0 false
V113147

Contract


Release the parking brake and remove the brake drum.

HINT:

If the brake drum cannot be removed easily, perform the following procedure.


i.

Remove the shoe adjusting hole plug and insert a screwdriver through the hole into the brake backing plate, and hold the rear brake automatic adjust lever away from the adjuster.


ii.

Using another screwdriver, contract the brake shoe by turning the adjusting bolt.



Hide 46430 4.SEPARATE NO. 3 PARKING BRAKE CABLE ASSEMBLY

a.
C413194C01
1.438,0.802 1.906,1.125 1.906,1.125 2.771,1.125 true 1.594,0.563 1.76,0.302 1.76,0.302 2.688,0.302 true 0.542,1.833 0.927,1.833 true 2.74,0.219 2.969,0.417 0.229,0.198 10 true *1 2.833,1.073 3.146,1.229 0.313,0.156 10 false *2 0.229,1.75 0.531,1.938 0.302,0.188 10 true SST
*1 Wheel Cylinder Boot
*2 Tension Spring


Using SST, separate the tension spring from the brake shoe (front).

SST
09921-00011  

NOTICE:

Do not damage the wheel cylinder boot.



b.
C413195

Remove the tension spring.


c.
C413196

Remove the shoe hold down spring cup, shoe hold down spring, shoe hold down spring pin and brake shoe (front).


d.
C414560

Remove the lower parking brake shoe strut.


e.
C413197

Remove the shoe tension spring.


f.
C413198

Remove the shoe hold down spring cup, shoe hold down spring, shoe hold down spring pin and brake shoe (rear).


g.
C413199

Using needle-nose pliers, separate the No. 3 parking brake cable assembly from the rear brake parking brake shoe lever.


Hide 5.REMOVE REAR BRAKE AUTOMATIC ADJUST LEVER

a.
C413202

Remove the rear brake automatic adjust lever tension spring and rear brake automatic adjust lever.


Hide 6.REMOVE REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY

a.
C414557

Using a screwdriver, remove the 2 C-washers and parking brake reaction lever.


b.
C414558

Remove the rear brake strut kit and rear brake parking brake shoe lever sub-assembly from the brake shoe (rear).


Hide 47570 7.REMOVE REAR WHEEL BRAKE CYLINDER ASSEMBLY

HINT:

As disassembly or inspection of the rear wheel brake cylinder assembly can be performed while it is installed to the backing plate, it is not necessary to remove the rear wheel brake cylinder assembly unless it is being replaced.


a.
C413203

Using a union nut wrench, disconnect the rear brake tube from the rear wheel brake cylinder assembly.

NOTICE:
·

Do not kink or damage the brake line.

·

Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.




b.
C413204

Remove the 2 bolts and rear wheel brake cylinder assembly from the brake backing plate.