RM35X0E _54 Brake _078669 BRAKE (REAR) _0381549 REAR BRAKE(for Rear Disc Brake) A

BRAKE (REAR)  REAR BRAKE(for Rear Disc Brake)  REASSEMBLY  


CAUTION / NOTICE / HINT

NOTICE:
·

Make sure not to scratch, damage or apply excessive force to any of the internal components of the rear disc brake cylinder.

·

To prevent rusting on the inside of the rear disc brake cylinder, perform the rear disc brake piston removal and installation quickly.

·

Do not clean the interior of the rear disc brake cylinder with brake cleaner.

·

Do not remove any parts unless specifically instructed to do so, and only remove the parts indicated.



HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.



PROCEDURE

Hide 47547C 1.TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

a.

Temporarily install the rear disc brake bleeder plug to the rear disc brake cylinder.

HINT:

Fully tighten the rear disc brake bleeder plug after bleeding the system.



Hide 31478C 2.INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

a.

Install the rear disc brake bleeder plug cap to the rear disc brake bleeder plug.


Hide 3.INSTALL PISTON SEAL

a.
C412587C01
0,0 0,0 false
V100155

Lithium Soap Base Glycol Grease


Apply lithium soap base glycol grease to the entire circumference of a new piston seal.


b.

Install the piston seal to the rear disc brake cylinder.

NOTICE:
·

Do not damage the inner surface or piston seal groove of the rear disc brake cylinder.

·

Do not allow the nut to rotate. If the nut is accidentally allowed to rotate, return it to its original position.




Hide 47831 4.INSTALL REAR DISC BRAKE PISTON

a.
C335019C03
2.344,0.49 2.708,0.49 false 2.135,1.573 2.5,1.573 false 2.771,0.427 3.083,0.583 0.313,0.156 10 false *1 2.552,1.51 2.865,1.667 0.313,0.156 10 false *2
*1 Cylinder Boot
*2 Rear Disc Brake Piston
V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.


b.

Apply a light layer of lithium soap base glycol grease to the contact surfaces of the rear disc brake piston.


c.

Install the cylinder boot to the rear disc brake piston.

NOTICE:
C412588C01
0.5,0.521 0.813,0.677 0.313,0.156 10 false *a 0.563,2.01 0.875,2.167 0.313,0.156 10 false *b
*a Front Side
*b Back Side


The front and back sides of the cylinder boot are different. Make sure not to install the cylinder boot backwards.



d.
C412589

Install the rear disc brake piston to the rear disc brake cylinder.

NOTICE:

Do not forcibly install the rear disc brake piston into the rear disc brake cylinder.



e.
C412590C01
0.875,1.073 0.875,0.844 0.875,0.844 0.708,0.844 false 1.25,1.083 1.25,0.417 1.25,0.417 1.5,0.417 true 0.427,2.115 0.427,1.406 false 0.531,0.781 0.844,0.938 0.313,0.156 10 false *1 0.344,2.146 0.656,2.302 0.313,0.156 10 false *2 1.542,0.344 1.854,0.5 0.313,0.156 10 false *3
*1 Cylinder Boot
*2 Rear Disc Brake Cylinder
*3 Rear Disc Brake Piston


Install the cylinder boot to the rear disc brake cylinder as shown in the illustration.

NOTICE:
·

Do not damage the cylinder boot.

·

Securely install the cylinder boot into the groove of the rear disc brake cylinder and groove of the rear disc brake piston.