RM35X0E _54 Brake _078669 BRAKE (REAR) _0381549 REAR BRAKE(for Rear Disc Brake) A

BRAKE (REAR)  REAR BRAKE(for Rear Disc Brake)  DISASSEMBLY  


CAUTION / NOTICE / HINT

NOTICE:
·

Make sure not to scratch, damage or apply excessive force to any of the internal components of the rear disc brake cylinder.

·

To prevent rusting on the inside of the rear disc brake cylinder, perform the rear disc brake piston removal and installation quickly.

·

Do not clean the interior of the rear disc brake cylinder with brake cleaner.

·

Do not remove any parts unless specifically instructed to do so, and only remove the parts indicated.



HINT:
·

Use the same procedure for the RH and LH sides.

·

The procedure listed below is for the LH side.



PROCEDURE

Hide 1.REMOVE CYLINDER BOOT

a.
C412580C01
1.958,1.115 2.188,1.698 2.188,1.698 2.51,1.698 true 2.563,1.625 2.875,1.781 0.313,0.156 10 false *a
*a Protective Tape


Using a screwdriver with its tip wrapped with protective tape, remove the cylinder boot from the rear disc brake cylinder.

NOTICE:

Do not damage the inner surface or cylinder boot groove of the rear disc brake cylinder.



Hide 47831 2.REMOVE REAR DISC BRAKE PISTON

a.
C412581C01
1.917,1.906 1.76,1.906 1.76,1.906 1.49,1.51 true 1.979,1.813 2.292,2.01 0.313,0.198 10 false *a
*a Cloth


Place a piece of cloth between the rear disc brake piston and rear disc brake cylinder.


b.

Apply compressed air to remove the rear disc brake piston from the rear disc brake cylinder.

CAUTION:
C412582

·

Do not hold the rear disc brake cylinder with any part of your hand between the rear disc brake cylinder and rear disc brake piston.

·

Do not place any part of your hand in front of the rear disc brake piston when using compressed air as a severe injury may result.



NOTICE:

Do not allow any brake fluid to spatter.



Hide 3.REMOVE PISTON SEAL

a.
C412583C01
1.844,1.063 2.229,1.677 2.229,1.677 2.448,1.677 true 1.302,1.167 1.781,1.969 1.781,1.969 1.958,1.969 true 2.51,1.615 2.823,1.771 0.313,0.156 10 false *a 2.021,1.896 2.333,2.052 0.313,0.156 10 false *b
*a Protective Tape
*b Piston Seal


Using a screwdriver with its tip wrapped with protective tape, remove the piston seal from the rear disc brake cylinder.

NOTICE:
·

Do not damage the inner surface or piston seal groove of the rear disc brake cylinder.

·

Do not allow the nut to rotate. If the nut is accidentally allowed to rotate, return it to its original position.




Hide 31478C 4.REMOVE REAR DISC BRAKE BLEEDER PLUG CAP

a.

Remove the rear disc brake bleeder plug cap from the rear disc brake bleeder plug.


Hide 47547C 5.REMOVE REAR DISC BRAKE BLEEDER PLUG

a.

Remove the rear disc brake bleeder plug from the rear disc brake cylinder.