RM35X0E _54 Brake _078669 BRAKE (REAR) _0381549 REAR BRAKE(for Rear Disc Brake) A

BRAKE (REAR)  REAR BRAKE(for Rear Disc Brake)  REMOVAL  


CAUTION / NOTICE / HINT

NOTICE:
·

Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the rear disc brake pads, the brake pedal may feel soft due to clearance between the rear disc brake pads and rear disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the rear disc brake pads, always perform a road test to check the braking performance and check for vibrations.



HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 2.DRAIN BRAKE FLUID

NOTICE:

If brake fluid leaks onto any painted surface, immediately wash it off.


Hide 47321B 3.SEPARATE REAR FLEXIBLE HOSE

a.
C412572

Remove the union bolt and gasket, and disconnect the rear flexible hose from the rear disc brake cylinder assembly.


Hide 47850 4.REMOVE REAR DISC BRAKE CYLINDER ASSEMBLY LH

a.
C412573
2.375,0.75 2.688,0.906 0.313,0.156 10 false *a 2.375,2.208 2.688,2.365 0.313,0.156 10 false *b
*a Turn
*b Hold


Hold the 2 rear disc brake cylinder slide pins and remove the 2 bolts and rear disc brake cylinder assembly.


Hide 04466 5.REMOVE REAR DISC BRAKE PAD

a.
C412574

Remove the 2 rear disc brake pads from the rear disc brake cylinder mounting.


Hide 7.REMOVE REAR DISC BRAKE PAD SUPPORT PLATE

a.
C412575

Remove the 4 rear disc brake pad support plates from the rear disc brake cylinder mounting.

NOTICE:

Each rear disc brake pad support plate has a different shape. Be sure to put an identification mark on each rear disc brake pad support plate so that it can be reinstalled to its original position.



Hide 8.REMOVE REAR DISC BRAKE CYLINDER SLIDE PIN

a.
C412576C01
2.365,0.24 2.604,0.24 true 2.396,1.344 2.646,1.344 true 2.719,1.271 2.948,1.448 0.229,0.177 10 true *1 2.667,0.177 2.979,0.333 0.313,0.156 10 true *2
*1 Rear No. 1 Disc Brake Cylinder Slide Pin
*2 Rear No. 2 Disc Brake Cylinder Slide Pin


Remove the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin from the rear disc brake cylinder mounting.


Hide 47775D 9.REMOVE REAR DISC BRAKE BUSHING DUST BOOT

a.
C412577

Remove the 2 rear disc brake bushing dust boots from the rear disc brake cylinder mounting.


Hide 47822 10.REMOVE REAR DISC BRAKE CYLINDER MOUNTING

a.
C412578

Remove the 2 bolts and rear disc brake cylinder mounting.


Hide 42431B 11.REMOVE REAR DISC

a.
C412579C01
1.458,1.51 0.781,1.646 0.781,1.646 1.448,1.438 true 0.594,1.563 0.906,1.719 0.313,0.156 10 false *a
*a Matchmark


Put matchmarks on the rear disc and rear axle hub and bearing assembly.


b.

Remove the rear disc.