RM35X0E _54 Brake _078669 BRAKE (REAR) _0381549 REAR BRAKE(for Rear Disc Brake without Electric Parking Brake) A

BRAKE (REAR)  REAR BRAKE(for Rear Disc Brake without Electric Parking Brake)  INSTALLATION  


CAUTION / NOTICE / HINT

NOTICE:
·

Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the rear disc brake pads, the brake pedal may feel soft due to clearance between the rear disc brake pads and rear disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the rear disc brake pads, always perform a road test to check the braking performance and check for vibrations.



HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 42431 1.INSTALL REAR DISC

a.
C412579C01
1.458,1.51 0.781,1.646 0.781,1.646 1.448,1.438 true 0.594,1.563 0.906,1.719 0.313,0.156 10 false *a
*a Matchmark


Align the matchmarks of the rear disc and rear axle hub and bearing assembly, and install the rear disc.

NOTICE:

When replacing the rear disc with a new one, select the installation position where the rear disc has minimal runout.



Hide 47822 2.INSTALL REAR DISC BRAKE CYLINDER MOUNTING LH

a.

Install the rear disc brake cylinder mounting to the rear axle carrier sub-assembly with the 2 bolts.

Torque:
190 N*m (1937 kgf*cm, 140 ft.*lbf)


Hide 47775D 3.INSTALL REAR DISC BRAKE BUSHING DUST BOOT

a.
C211756C18
1.865,1.406 1.854,1.406 false
V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new rear disc brake bushing dust boots.

HINT:

Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each rear disc brake bushing dust boot.



b.
C412577

Install the 2 rear disc brake bushing dust boots to the rear disc brake cylinder mounting.


Hide 4.INSTALL REAR DISC BRAKE CYLINDER SLIDE PIN

a.
C412591C01
0,0 0,0 false
V100155

Lithium Soap Base Glycol Grease


Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin.


b.
C412576C01
2.365,0.24 2.604,0.24 true 2.396,1.344 2.646,1.344 true 2.719,1.271 2.948,1.448 0.229,0.177 10 true *1 2.667,0.177 2.979,0.333 0.313,0.156 10 true *2
*1 Rear No. 1 Disc Brake Cylinder Slide Pin
*2 Rear No. 2 Disc Brake Cylinder Slide Pin


Install the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin to the rear disc brake cylinder mounting.


c.

Push the rear No. 1 disc brake cylinder slide pin and rear No. 2 disc brake cylinder slide pin into each rear disc brake bushing dust boot to engage the pins to the boots.


Hide 5.INSTALL REAR DISC BRAKE PAD SUPPORT PLATE

a.

Apply a light layer of lithium grease to the specified position shown in the illustration.

C412600C01
0,0 0,0 false
V100155

Grease - -


NOTICE:

When applying grease, use the grease enclosed with a rear disc brake pad kit or supplied grease (Part No. 90999-94254) or equivalent.



b.

Install the 4 rear disc brake pad support plates to the rear disc brake cylinder mounting.

NOTICE:

Be sure to install each rear disc brake pad support plate in the correct position and direction.



Hide 04466 7.INSTALL REAR DISC BRAKE PAD

a.

Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

NOTICE:

Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower side of the vehicle.



Hide 47850 8.INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY

a.

Hold the 2 rear disc brake cylinder slide pins, and install the rear disc brake cylinder assembly to the rear disc brake cylinder mounting with the 2 bolts.

Torque:
34.3 N*m (350 kgf*cm, 25 ft.*lbf)

NOTICE:

If bleeding of air from the rear brake cylinder assembly will be performed, reuse the bolts. If bleeding of air from the rear brake cylinder assembly will not be performed, install new bolts.



Hide 47321B 9.CONNECT REAR BRAKE TUBE FLEXIBLE HOSE

a.

Connect the rear flexible hose to the rear disc brake cylinder assembly with a new union bolt and a new gasket.

Torque:
30 N*m (306 kgf*cm, 22 ft.*lbf)

NOTICE:

Install the rear flexible hose lock securely into the lock hole in the rear disc brake cylinder assembly.