BRAKE SYSTEM (OTHER)  VACUUM PUMP(for 7GR-FKS)  INSTALLATION  

When using a new vacuum pump assembly:

i.

1.615,1.198 2.01,0.583 2.01,0.583 2.26,0.583 true 1.021,1.823 1.24,1.823 1.24,1.823 1.24,1.594 false 2.292,0.51 2.604,0.667 0.313,0.156 10 false *1 0.865,1.75 1.177,1.906 0.313,0.156 10 false *2

*1	No. 2 O-ring
*2	No. 3 O-ring
	Engine Oil

Apply engine oil to the No. 2 O-ring and No. 3 O-ring which are installed to a new vacuum pump assembly.

When reusing the vacuum pump assembly:

i.

1.615,1.198 2.01,0.583 2.01,0.583 2.26,0.583 true 1.021,1.823 1.24,1.823 1.24,1.823 1.24,1.594 false 2.292,0.51 2.604,0.667 0.313,0.156 10 false *1 0.865,1.75 1.177,1.906 0.313,0.156 10 false *2

*1	No. 2 O-ring
*2	No. 3 O-ring
	Engine Oil

Apply engine oil to a new No. 2 O-ring and No. 3 O-ring and install them to the vacuum pump assembly.

1.25,1.604 1.25,1.271 true 2.188,1.146 2.188,0.729 2.188,0.729 2.031,0.729 true 2.063,1.323 1.906,1.813 1.906,1.813 1.75,1.813 true 1.802,0.604 2.021,0.823 0.219,0.219 10 true *a 1.167,1.667 1.354,1.875 0.188,0.208 10 true *b 1.552,1.708 1.729,1.865 0.177,0.156 10 true *c

*a	Coupling Teeth
*b	Groove
*c	Oil Pipe

Temporarily install the vacuum pump assembly so that the oil pipe engages with the hole of the camshaft and the coupling teeth engages with the groove of the camshaft.

NOTICE:

·

Ensure that the vacuum pump assembly is installed securely.

·

Be careful not to pinch the O-ring.

1.219,0.156 1.375,0.354 0.156,0.198 10 true 1 2.354,0.604 2.51,0.802 0.156,0.198 10 true 2 2.26,1.219 2.417,1.417 0.156,0.198 10 true 3

Install the vacuum pump assembly with the 3 bolts.

Torque:

21 N*m (214 kgf*cm, 15 ft.*lbf)

NOTICE:

·

After installation, check that there are no gaps between the matching surfaces and that the vacuum pump assembly is not installed at an angle.

·

Tighten the 3 bolts in the order shown in the illustration.

Install the outlet heater water pipe B to the engine assembly with the bolt.

Torque:

9.8 N*m (100 kgf*cm, 87 in.*lbf)

Connect the outlet heater water hose B to the outlet heater water pipe B and slide the clip to secure it.

1.958,1.188 2.125,1.188 2.125,1.188 2.125,0.771 true 1.76,1.073 2.063,1.323 0.302,0.25 10 false *a 1.365,0.396 1.667,0.646 0.302,0.25 10 false 30° 1.354,0.854 1.656,1.104 0.302,0.25 10 false 30°

*a	Paint Mark
	Front of the vehicle

Slide the clip and disconnect the vacuum hose assembly from the vacuum pump assembly.

NOTICE:

·

When connecting the vacuum hose assembly, face the front of the vehicle.

·

Install the clip within the range shown in the illustration.