RM35X0E _58 Vehicle Interior _078601 SEAT _0381331 REAR SEAT ASSEMBLY(for Van) A

SEAT REAR SEAT ASSEMBLY(for Van) REASSEMBLY

CAUTION / NOTICE / HINT

CAUTION:: ·

Wear protective gloves. Sharp areas on the parts may injure your hands.

·

There is risk of injury.

PROCEDURE

Hide Display 79180B 1.INSTALL NO. 1 SEATBACK SPRING ASSEMBLY RH

0.594,1.469 0.813,1.688 0.219,0.219 10 true (1) 1.219,1.906 1.438,2.125 0.219,0.219 10 true (2) 0.021,1.958 0.24,2.177 0.219,0.219 10 false (3) 0.427,2.188 0.646,2.406 0.219,0.219 10 true (4)

Temporarily install the No. 1 seatback spring assembly RH with the 4 bolts.

Tighten the 4 bolts in the order shown in the illustration.

Torque:: 42 N*m (428 kgf*cm, 31 ft.*lbf)

NOTICE:: When tightening the bolts, do not apply any load to the No. 1 seatback spring assembly RH.

Hide Display 72569B 2.INSTALL SEATBACK STOPPER PLATE

Install the bush and seatback stopper plate with the bolt.

Torque:: 14.5 N*m (148 kgf*cm, 11 ft.*lbf)

Hide Display 71802C 3.INSTALL RECLINING ADJUSTER COVER SUB-ASSEMBLY LH

0,0 0,0 false

Install in this Direction

Install the center part of reclining adjuster cover sub-assembly LH as shown in the illustration.

Hide Display 79190 4.INSTALL NO. 1 SEATBACK SPRING ASSEMBLY LH

3.208,2.354 3.427,2.573 0.219,0.219 10 false (1) 2.771,2.417 2.99,2.635 0.219,0.219 10 true (2) 1.75,1.74 1.969,1.958 0.219,0.219 10 true (3) 1.167,1.833 1.385,2.052 0.219,0.219 10 true (4) 2.458,2.021 2.677,2.24 0.219,0.219 10 true (1) 1.854,2.104 2.073,2.323 0.219,0.219 10 true (2)

	Bolt A
	Bolt B

Temporarily install the No. 1 seatback spring assembly LH with the 6 bolts.

Tighten the 4 bolts A in the order shown in the illustration.

Torque:: 42 N*m (428 kgf*cm, 31 ft.*lbf)

NOTICE:: When tightening the bolts, do not apply any load to the No. 1 seatback spring assembly LH.

Tighten the 2 bolts B in the order shown in the illustration.

Torque:: 94 N*m (959 kgf*cm, 69 ft.*lbf)

NOTICE:: When tightening the bolts, do not apply any load to the No. 1 seatback spring assembly LH.

Hide Display 72570E 5.INSTALL NO. 1 SEAT RECLINING ADJUSTING CABLE ASSEMBLY RH

Set the No. 1 seat reclining adjusting cable assembly RH as shown in the illustration.

3.156,2.146 3.729,2.302 true 0.396,0.938 0.969,1.094 true 1.115,1.563 1.552,1.375 true 1.635,1.802 2.073,1.615 true 2.344,2.115 2.677,1.833 true 0.177,0.813 0.375,1.01 0.198,0.198 10 false *a 3.76,2.219 4.073,2.417 0.313,0.198 10 false *b 1.573,1.24 1.781,1.438 0.208,0.198 10 false *c 2.094,1.479 2.302,1.677 0.208,0.198 10 false *d 2.698,1.698 2.906,1.896 0.208,0.198 10 true *e

*a	Pink	*b	Natural
*c	Locating Tape (Yellow)	*d	Locating Tape (White)
*e	Locating Tape (Orange)	-	-
	Wiring Harness Clamp		Rotate in this Direction

NOTICE:: Make sure to set the No. 1 seat reclining adjusting cable assembly RH above the pipe.

Connect the cable ends and rotate them as shown in the illustration.

Attach the cable clamp.

Install the 3 wiring harness clamps.

HINT:: Make sure to install the 3 wiring harness clamps on the location with locating tape.

Hide Display 71878H 6.INSTALL REAR SEAT INNER RECLINING COVER RH

2.073,2.458 2.229,2.656 0.156,0.198 10 true A 2.01,0.594 2.167,0.792 0.156,0.198 10 true B

Attach the clip B.

Install the rear seat inner reclining cover RH with the clip A.

Hide Display 71879H 7.INSTALL REAR SEAT INNER RECLINING COVER LH

0,0 0,0 false

Install in this Direction

Attach the claw and clip and install the rear seat inner reclining cover LH as shown in the illustration.

Hide Display 71873Y 8.INSTALL REAR SEAT LOWER CUSHION SHIELD

Install the rear seat lower cushion shield with the clip.

Hide Display 71874X 9.INSTALL REAR SEAT LOWER CUSHION SHIELD LH

0,0 0,0 false

Install in this Direction

Attach the claw and clip and install the rear seat lower cushion shield LH as shown in the illustration.

Hide Display 73373X 10.INSTALL NO. 1 SEAT NO. 1 SHOULDER BELT COVER LH

0,0 0,0 false

	Install in this Direction (1)
	Install in this Direction (2)

Attach the guide in the installation direction (1) shown in the illustration.

Attach the claw in the installation direction (2) shown in the illustration and install the No. 1 seat No. 1 shoulder belt cover LH.

Hide Display 73320A 11.INSTALL NO. 1 SEAT 3 POINT TYPE BELT ASSEMBLY LH

Click hereVehicle Interior>SEAT BELT>REAR CENTER SEAT OUTER BELT ASSEMBLY (for Van)>INSTALLATION201902,999999,_58,_078602,_0389156,RM100000001H6N8_01_0302,

Hide Display 71802C 12.INSTALL RECLINING ADJUSTER COVER SUB-ASSEMBLY LH

0,0 0,0 false

Install in this Direction

Attach the claw and install the side parts of reclining adjuster cover sub-assembly LH.

Install the 4 screws.

Hide Display 71H76L 13.INSTALL RECLINING ADJUSTER INSIDE COVER

HINT:: Use the same procedure for the other side.

Attach the guide and install the reclining adjuster inside cover.

Hide Display 71H76M 14.INSTALL RH SEAT RECLINING ADJUSTER INSIDE COVER

HINT:: Use the same procedure for all RH seat reclining adjuster inside covers.

0,0 0,0 false

Install in this Direction

Attach the guide as shown in the illustration.

Install the RH seat reclining adjuster inside cover with the clip.

Hide Display 71499M 15.INSTALL NO. 1 SEATBACK SPRING DAMPER LH

Install the No. 1 seatback spring damper LH with the 2 nuts.

Torque:: 14.5 N*m (148 kgf*cm, 11 ft.*lbf)

HINT:: The No. 1 seatback spring damper LH can be installed to top and bottom whichever.

Hide Display 71499L 16.INSTALL NO. 1 SEATBACK SPRING DAMPER RH

HINT:: Use the same procedure described for the LH side.

Hide Display 17.INSTALL SEAT COVER WIRE

2.104,2.385 2.958,2.563 true 0.406,1.521 1.031,1.698 true 1.646,1.469 1.813,1.073 1.813,1.073 2.031,1.073 true 3,2.5 3.156,2.698 0.156,0.198 10 false A 0.24,1.417 0.396,1.615 0.156,0.198 10 false A 2.073,0.99 2.229,1.188 0.156,0.198 10 false A

Install the seat cover wire.

HINT:: ·

Wire 1000 mm (3.28 ft.) or longer and shaped wire are available as supplied parts.

·

For wire 1000 mm (3.28 ft.) or less in length, cut or shape 1000 mm (3.28 ft.) wire into the dimensions shown in the illustration.

·

Make sure to read the precautions before preparing the wire.

Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY (for Separate Seat Type)>PRECAUTION201902,999999,_58,_078601,_0381328,RM100000001G566,

Dimensions:

A	220 mm (8.66 in.)

HINT:: The dimensions shown in the illustration are the length.

Hide Display 79013D 18.INSTALL NO. 1 SEATBACK COVER SUB-ASSEMBLY RH

HINT:: When installing a No. 1 seatback cover sub-assembly RH, refer to precaution in order to prevent wrinkles from forming.; Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY (for Separate Seat Type)>PRECAUTION201902,999999,_58,_078601,_0381328,RM100000001G566,

1.885,3.729 1.969,3.125 1.969,3.125 2.094,3.125 false 2.125,3.031 2.438,3.188 0.313,0.156 10 false *a 1.969,0.531 2.188,0.74 0.219,0.208 10 true (1) 1.385,0.531 1.604,0.74 0.219,0.208 10 true (2) 2.458,0.969 2.677,1.177 0.219,0.208 10 true (3) 2.458,1.469 2.677,1.677 0.219,0.208 10 true (4) 0.875,0.938 1.094,1.146 0.219,0.208 10 true (5) 0.875,1.469 1.094,1.677 0.219,0.208 10 true (6)

*a	Hog Ring Pliers

Using hog ring pliers, install the No. 1 seatback cover sub-assembly RH to the No. 1 seatback pad RH with 6 new hog rings in the order indicated in the illustration.

NOTICE:: ·

Be careful not to damage the No. 1 seatback cover sub-assembly RH.

·

Be sure to securely install the hog rings as shown in the illustration while preventing wrinkles from forming on the No. 1 seatback cover sub-assembly RH.

Hide Display 19.INSTALL SEAT COVER WIRE

0.458,1.25 0.729,1.375 true 0.979,1.896 1.25,2.021 true 1.698,1.979 1.969,2.104 true 2.219,2.604 2.49,2.729 true 0.865,1.125 1.052,0.844 1.052,0.844 1.26,0.844 true 2.083,1.823 2.271,1.542 2.271,1.542 2.479,1.542 true 0.76,1.313 0.917,1.51 0.156,0.198 10 false A 0.813,1.76 0.969,1.958 0.156,0.198 10 false A 2,2.031 2.156,2.229 0.156,0.198 10 false A 2.052,2.479 2.208,2.677 0.156,0.198 10 false A 1.292,0.75 1.448,0.948 0.156,0.198 10 false A 2.51,1.448 2.667,1.646 0.156,0.198 10 false A

Install the seat cover wire.

HINT:: ·

Wire 1000 mm (3.28 ft.) or longer and shaped wire are available as supplied parts.

·

For wire 1000 mm (3.28 ft.) or less in length, cut or shape 1000 mm (3.28 ft.) wire into the dimensions shown in the illustration.

·

Make sure to read the precautions before preparing the wire.

Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY (for Separate Seat Type)>PRECAUTION201902,999999,_58,_078601,_0381328,RM100000001G566,

Dimensions:

A	220 mm (8.66 in.)

HINT:: The dimensions shown in the illustration are the length.

Hide Display 79014B 20.INSTALL NO. 1 SEATBACK COVER SUB-ASSEMBLY LH

HINT:: When installing a No. 1 seatback cover sub-assembly LH, refer to precaution in order to prevent wrinkles from forming.

1.885,3.729 1.969,3.125 1.969,3.125 2.094,3.125 false 2.125,3.031 2.438,3.188 0.313,0.156 10 false *a 1.677,0.969 1.896,1.177 0.219,0.208 10 true (1) 1.677,1.385 1.896,1.594 0.219,0.208 10 true (2) 1.385,0.969 1.604,1.177 0.219,0.208 10 true (3) 1.385,1.385 1.604,1.594 0.219,0.208 10 true (4) 2.979,0.979 3.198,1.188 0.219,0.208 10 true (5) 2.969,1.396 3.188,1.604 0.219,0.208 10 true (6) 0.083,0.969 0.302,1.177 0.219,0.208 10 true (7) 0.083,1.385 0.302,1.594 0.219,0.208 10 true (8) 2.083,0.625 2.302,0.833 0.219,0.208 10 true (9) 2.583,0.625 2.875,0.844 0.292,0.219 10 true (10) 1,0.604 1.292,0.823 0.292,0.219 10 true (11) 0.479,0.604 0.771,0.823 0.292,0.219 10 true (12)

*a	Hog Ring Pliers

Using hog ring pliers, install the No. 1 seatback cover sub-assembly LH to the No. 1 seatback pad LH with 12 new hog rings in the order indicated in the illustration.

NOTICE:: ·

Be careful not to damage the No. 1 seatback cover sub-assembly LH.

·

Be sure to securely install the hog rings as shown in the illustration while preventing wrinkles from forming on the No. 1 seatback cover sub-assembly LH.

Hide Display 21.INSTALL REAR SEATBACK COVER WITH PAD LH

Install the rear seatback cover with pad LH.

Hide Display 22.INSTALL REAR SEATBACK COVER WITH PAD RH

Install the rear seatback cover with pad RH.

Hide Display 71930Q 23.INSTALL REAR SEAT HEADREST SUPPORT ASSEMBLY

Attach the claw and install the 6 rear seat headrest support assemblies.

Close the 4 fasteners and insert them as shown in the illustration.

Attach the hook.

Hide Display 73375 24.INSTALL REAR SEAT SHOULDER BELT COVER LH

1.479,1.958 0.698,2.313 true 0.49,2.25 0.667,2.469 0.177,0.219 10 false *a

Slit

Pass the belt through the slit.

0,0 0,0 false

Install in this Direction

Attach the claw and install the rear seat shoulder belt cover LH as shown in the illustration.

Hide Display 72996J 25.INSTALL NO. 2 REAR SEATBACK COVER

HINT:: Use the same procedure for the RH side.

0,0 0,0 false

Install in this Direction

Attach the claw and install the No. 2 rear seatback cover as shown in the illustration.

0,0 0,0 false

Close in this Direction

Attach the claw and close the cover as shown in the illustration.

Hide Display 72996H 26.INSTALL REAR SEATBACK COVER (w/ Center Bracket)

HINT:: Use the same procedure described for the No. 2 rear seatback cover.

Hide Display 73380D 27.INSTALL REAR SEAT INNER BELT ASSEMBLY (for RH Side)

Click hereVehicle Interior>SEAT BELT>REAR SEAT INNER BELT ASSEMBLY (for Van)>INSTALLATION201902,999999,_58,_078602,_0389892,RM100000001HBVB_04_0023,

Hide Display 73380A 28.INSTALL REAR CENTER SEAT INNER BELT ASSEMBLY

Click hereVehicle Interior>SEAT BELT>REAR SEAT INNER BELT ASSEMBLY (for Van)>INSTALLATION201902,999999,_58,_078602,_0389892,RM100000001HBVB_04_0015,

Hide Display 73380D 29.INSTALL REAR SEAT INNER BELT ASSEMBLY (for LH Side)

Click hereVehicle Interior>SEAT BELT>REAR SEAT INNER BELT ASSEMBLY (for Van)>INSTALLATION201902,999999,_58,_078602,_0389892,RM100000001HBVB_04_0016,

Hide Display 30.INSTALL SEAT COVER WIRE

Install the seat cover wire.

HINT:: ·

Wire 1000 mm (3.28 ft.) or longer and shaped wire are available as supplied parts.

·

For wire 1000 mm (3.28 ft.) or less in length, cut or shape 1000 mm (3.28 ft.) wire into the dimensions shown in the illustration.

·

Make sure to read the precautions before preparing the wire.

Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY (for Separate Seat Type)>PRECAUTION201902,999999,_58,_078601,_0381328,RM100000001G566,

2.208,0.094 2.427,0.094 2.427,0.094 2.698,0.281 true 3.292,0.521 4.271,0.26 4.271,0.26 3.51,0.667 true 4.656,1.427 5.146,1.719 true 4.01,0.958 4.99,0.698 4.99,0.698 4.229,1.104 true 2.396,0.396 2.302,1.063 true 4.333,1.573 4.5,2.219 true 2.771,0.479 2.625,1.396 2.625,1.396 4.26,1.333 true 3.542,0.927 2.635,1.385 true 3.333,0.115 3.115,0.115 3.115,0.115 2.969,0.396 true 4.24,0.563 4,0.563 4,0.563 3.698,0.823 true 5.063,1.031 4.823,1.031 4.823,1.031 4.521,1.292 true 2.031,0 2.188,0.198 0.156,0.198 10 false A 4.313,0.156 4.469,0.354 0.156,0.198 10 false A 5.021,0.594 5.177,0.792 0.156,0.198 10 false A 5.177,1.656 5.333,1.854 0.156,0.198 10 false A 2.25,1.083 2.406,1.281 0.156,0.198 10 false B 4.479,2.24 4.635,2.438 0.156,0.198 10 false B 2.458,1.385 2.615,1.583 0.156,0.198 10 false B 3.365,0.021 3.521,0.219 0.156,0.198 10 false C 4.281,0.469 4.438,0.667 0.156,0.198 10 false C 5.104,0.938 5.26,1.135 0.156,0.198 10 false C

Dimensions:

A	110 mm (4.33 in.)	B	240 mm (9.45 in.)
C	320 mm (1.05 ft.)	-	-

HINT:: The dimensions shown in the illustration are the length.

Hide Display 79011E 31.INSTALL NO. 1 SEAT CUSHION COVER SUB-ASSEMBLY

HINT:: When installing a No. 1 seat cushion cover sub-assembly, refer to precaution in order to prevent wrinkles from forming.; Click hereVehicle Interior>SEAT>FRONT SEAT ASSEMBLY (for Separate Seat Type)>PRECAUTION201902,999999,_58,_078601,_0381328,RM100000001G566,

1.885,3.729 1.969,3.125 1.969,3.125 2.094,3.125 false 2.125,3.031 2.438,3.188 0.313,0.156 10 false *a 2.042,0.625 2.26,0.833 0.219,0.208 10 true (1) 2.042,1.052 2.26,1.26 0.219,0.208 10 true (2) 1.219,0.625 1.438,0.833 0.219,0.208 10 true (3) 1.208,1.052 1.427,1.26 0.219,0.208 10 true (4) 2.302,0.625 2.521,0.833 0.219,0.208 10 true (5) 2.292,1.052 2.51,1.26 0.219,0.208 10 true (6) 0.948,0.625 1.167,0.833 0.219,0.208 10 true (7) 0.948,1.052 1.167,1.26 0.219,0.208 10 true (8) 1.469,0.552 1.688,0.76 0.219,0.208 10 true (9) 1.729,0.552 2.021,0.771 0.292,0.219 10 true (10) 2.521,0.531 2.813,0.75 0.292,0.219 10 true (11) 2.833,0.531 3.125,0.75 0.292,0.219 10 true (12) 0.333,0.542 0.625,0.76 0.292,0.219 10 true (13) 0.635,0.542 0.927,0.76 0.292,0.219 10 true (14) 1.427,1.135 1.719,1.354 0.292,0.219 10 true (15) 1.74,1.135 2.031,1.354 0.292,0.219 10 true (16) 2.49,1.146 2.781,1.365 0.292,0.219 10 true (17) 2.74,1.146 3.031,1.365 0.292,0.219 10 true (18) 0.667,1.146 0.958,1.365 0.292,0.219 10 true (19) 0.406,1.146 0.667,1.365 0.26,0.219 10 true (20) 3.167,0.646 3.427,0.854 0.26,0.208 10 true (21) 3.167,0.917 3.427,1.125 0.26,0.208 10 true (22) 3.167,1.146 3.427,1.354 0.26,0.208 10 true (23) 3.167,1.5 3.427,1.708 0.26,0.208 10 true (24) 0,0.656 0.26,0.865 0.26,0.208 10 true (25) 0,0.917 0.26,1.125 0.26,0.208 10 true (26) 0,1.146 0.26,1.354 0.26,0.208 10 true (27) 0,1.5 0.26,1.708 0.26,0.208 10 true (28)

*a	Hog Ring Pliers

Using hog ring pliers, install the No. 1 seat cushion cover sub-assembly to the No. 1 seat cushion pad with 28 new hog rings in the order indicated in the illustration.

NOTICE:: ·

Be careful not to damage the No. 1 seat cushion cover sub-assembly.

·

Be sure to securely install the hog rings as shown in the illustration while preventing wrinkles from forming on the No. 1 seat cushion cover sub-assembly.