RM35X0E _58 Vehicle Interior _078375 INTERIOR PANELS / TRIM _0380060 ROOF HEADLINING(for Semi-trim) A

INTERIOR PANELS / TRIM  ROOF HEADLINING(for Semi-trim)  REASSEMBLY  


CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for RHD and LHD vehicles.

·

The procedure listed below is for LHD vehicles.



PROCEDURE

Hide 63610C 1.INSTALL NO. 1 AIR OUTLET REGISTER ASSEMBLY (for Standard Roof, w/ Rear Air Duct)

Hide 867C1 2.INSTALL MIRROR CAMERA WIRE (for Standard Roof, w/ Digital Inner Mirror)

a.

w/o Rear Air Duct:

Fix the mirror camera wire in place with tape as shown in the illustration.

HINT:

Align the tape with the markings when attaching it.


B553136C01
5.25,0.333 5.667,0.333 false 5.25,1.25 5.667,1.25 false 6.094,0.823 6.354,1.156 6.354,1.156 6.594,1.156 true 6.635,1.073 6.948,1.271 0.313,0.198 10 false *1 5.052,0.229 5.365,0.427 0.313,0.198 10 false *a 5.063,1.156 5.375,1.354 0.313,0.198 10 false *a
*1 Mirror Camera Wire - -
*a Marking - -
V100155

Tape - -




Hide 82172 3.INSTALL NO. 2 ROOF WIRE (for Standard Roof)

a.

w/ Rear Wiper or w/ Digital Inner Mirror:

i.
B542304

Attach the clamp to install the No. 2 roof wire to the washer hose.



b.

w/ Rear Air Duct:

i.

Fix the No. 2 roof wire in place with tape as shown in the illustration.

HINT:
·

Align the tape with the markings when attaching it.

·

Align the No. 2 roof wire positioning tape and washer hose positioning tape with the position shown in the illustration.



B543150C02
4.583,1.25 4.917,1.25 false 4.583,0.333 4.917,0.333 false 3.417,0.427 3.667,0.427 3.667,0.427 4,0.76 false 5.354,0.417 5.604,0.417 5.604,0.417 5.938,0.75 false 5.875,1.25 6.208,1.25 false 5.865,0.313 6.198,0.313 false 6.885,1.219 6.885,0.969 false 5.698,0.229 6.01,0.427 0.313,0.198 10 false *a 5.708,1.167 6.021,1.365 0.313,0.198 10 false *a 4.958,1.167 5.271,1.365 0.313,0.198 10 false *a 4.948,0.25 5.26,0.448 0.313,0.198 10 false *a 5.177,0.333 5.49,0.531 0.313,0.198 10 false *1 3.229,0.344 3.542,0.542 0.313,0.198 10 false *1 6.823,1.24 7.052,1.49 0.229,0.25 10 false *2 3.594,0.125 3.906,0.323 0.313,0.198 12 false *A 5.344,0.115 5.656,0.313 0.313,0.198 12 false *B
*A w/o Rear Wiper or w/o Digital Inner Mirror: *B w/ Rear Wiper or w/ Digital Inner Mirror:
*1 No. 2 Roof Wire *2 Washer Hose
*a Marking - -
V100143

No. 2 Roof Wire Positioning Tape
V100146

Washer Hose Positioning Tape
V100155

Tape - -




c.

w/o Rear Air Duct:

i.

Fix the No. 2 roof wire in place with tape as shown in the illustration.

HINT:
·

Align the tape with the markings when attaching it.

·

Align the No. 2 roof wire positioning tape and washer hose positioning tape with the position shown in the illustration.



B543151C01
4.333,1.333 4.667,1.333 false 6.281,1.333 6.615,1.333 false 4.333,0.417 4.667,0.417 false 6.292,0.417 6.625,0.417 false 5.5,1.333 5.646,1.333 5.646,1.333 5.833,1 true 3.448,1.219 3.594,1.219 3.594,1.219 3.781,0.885 true 5.292,0.406 5.438,0.406 5.438,0.406 5.625,0.74 true 3.25,1.135 3.563,1.333 0.313,0.198 10 false *1 5.115,0.323 5.427,0.521 0.313,0.198 10 false *1 5.313,1.25 5.625,1.448 0.313,0.198 10 false *2 4.698,0.313 5.01,0.51 0.313,0.198 10 false *a 4.719,1.24 5.031,1.438 0.313,0.198 10 false *a 6.677,1.25 6.99,1.448 0.313,0.198 10 false *a 6.667,0.344 6.979,0.542 0.313,0.198 10 false *a
*A w/o Rear Wiper or w/o Digital Inner Mirror: *B w/ Rear Wiper or w/ Digital Inner Mirror:
*1 No. 2 Roof Wire *2 Washer Hose
*a Marking - -
V100143

No. 2 Roof Wire Positioning Tape
V100146

Washer Hose Positioning Tape
V100155

Tape - -




d.

w/ Digital Inner Mirror:

i.
B553142

Connect the connector.



e.

Attach each clamp.


Hide 63415B 5.INSTALL ROOF SPEAKER GRILLE RH (for Standard Roof, 4 Speakers)

HINT:

Use the same procedure described for the LH side.


Hide 63342 6.INSTALL NO. 2 ROOF SILENCER PAD (for Standard Roof, LH Side)

a.

for 4 Door:

i.

Remove the release paper from No. 2 roof silencer pads.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



ii.
B542294C01
0.094,0.094 0.354,0.333 0.26,0.24 12 true *A 0.115,2.427 0.375,2.667 0.26,0.24 12 true *B
*A w/o Rear Air Duct
*B w/ Rear Air Duct


Install a new No. 2 roof silencer pad.



b.

for 5 Door:

i.

Remove the release paper from 3 No. 2 roof silencer pads.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



ii.
B542293C01
0.104,0.073 0.365,0.302 0.26,0.229 12 true *A 0.104,2.396 0.365,2.625 0.26,0.229 12 true *B
*A w/o Rear Air Duct
*B w/ Rear Air Duct


Install the 3 new No. 2 roof silencer pads.



Hide 63342 7.INSTALL NO. 2 ROOF SILENCER PAD (for Standard Roof, RH Side)

a.

for 4 Door:

i.

Remove the release paper from No. 2 roof silencer pads.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



ii.
B542291C01
0.094,0.094 0.354,0.333 0.26,0.24 12 true *A 0.115,2.427 0.375,2.667 0.26,0.24 12 true *B
*A w/o Rear Air Duct
*B w/ Rear Air Duct


Install a new No. 2 roof silencer pad.



b.

for 5 Door:

i.

Remove the release paper from 3 No. 2 roof silencer pads.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



ii.
B542292C01
0.104,0.073 0.365,0.302 0.26,0.229 12 true *A 0.104,2.396 0.365,2.625 0.26,0.229 12 true *B
*A w/o Rear Air Duct
*B w/ Rear Air Duct


Install the 3 new No. 2 roof silencer pads.



Hide 867C1 8.INSTALL MIRROR CAMERA WIRE (for High Roof)

a.

w/o Rear Air Duct:

i.

Apply butyl tape as shown in the illustration.

HINT:

Place the tape securely so that it is not misaligned or peeling.


B543116C01
5.25,1.073 5.583,1.073 5.583,1.073 5.75,0.792 false 5.75,0.333 5.917,0.167 5.917,0.167 6.167,0.167 false 5.052,0.979 5.365,1.177 0.313,0.198 10 false *a 6.25,0.083 6.563,0.281 0.313,0.198 10 false *a
*a Marking - -
V100155

Butyl Tape - -



ii.

Install the mirror camera wire to the butyl tape, and then secure the mirror camera wire with the 2 pieces of tape.

HINT:
·

Align the mirror camera wire positioning tape the position shown in the illustration.

·

Make sure that the mirror camera wire is securely attached to the roof headlining along its entire length and not twisted.



B543999C01
0,0 0,0 false
V100143

Positioning Tape
V100155

Tape




b.

w/ Rear Air Duct:

i.

Apply butyl tape as shown in the illustration.

HINT:

Place the tape securely so that it is not misaligned or peeling.


B543129C01
5.229,1.063 5.479,1.063 5.479,1.063 5.667,0.792 false 5.729,0.354 5.833,0.167 5.833,0.167 6.083,0.167 false 5.042,0.958 5.354,1.156 0.313,0.198 10 false *a 6.156,0.083 6.469,0.281 0.313,0.198 10 false *a
*a Marking - -
V100155

Butyl Tape - -



ii.

Install the mirror camera wire to the butyl tape, and then secure the mirror camera wire with the 3 pieces of tape.

HINT:
·

Align the mirror camera wire positioning tape the position shown in the illustration.

·

Make sure that the mirror camera wire is securely attached to the roof headlining along its entire length and not twisted.



B553153C01
0,0 0,0 false
V100143

Positioning Tape
V100146

Tape




Hide 82172 9.INSTALL NO. 2 ROOF WIRE (for High Roof)

a.

w/o Rear Air Duct:

i.

Apply butyl tape as shown in the illustration.

HINT:

Place the tape securely so that it is not misaligned or peeling.


B543117C01
5.25,1.073 5.583,1.073 5.583,1.073 5.75,0.792 false 5.75,0.333 5.917,0.167 5.917,0.167 6.167,0.167 false 5.052,0.979 5.365,1.177 0.313,0.198 10 false *a 6.25,0.083 6.563,0.281 0.313,0.198 10 false *a
*a Marking - -
V100155

Butyl Tape - -



ii.

w/ Rear Wiper or w/ Digital Inner Mirror:

1.

Attach the clamp.

2.

Install the No. 2 roof wire to the butyl tape, and then secure the No. 2 roof wire with the 2 pieces of tape.

HINT:
·

Align the No. 2 roof wire positioning tape and washer hose positioning tape together with the position shown in the illustration.

·

Make sure that the No. 2 roof wire is securely attached to the roof headlining along its entire length and not twisted.



B544000C01
2.115,4.375 2.521,3.792 2.521,3.792 2.885,3.792 true 2.125,4.5 2.417,4.99 2.417,4.99 2.781,4.99 true 5.24,5.083 5.417,5.396 5.417,5.396 5.781,5.396 true 5.083,4.958 5.292,4.458 5.292,4.458 5.656,4.458 true 0.115,0.167 0.49,0.406 0.375,0.24 12 false *A 0.156,1.396 0.531,1.635 0.375,0.24 12 false *B 2.885,3.719 3.125,3.917 0.24,0.198 10 true *1 5.594,4.375 5.833,4.573 0.24,0.198 10 true *1 5.719,5.313 5.958,5.51 0.24,0.198 10 true *2 2.76,4.896 3,5.094 0.24,0.198 10 true *2
*A for Commuter *B for Van
*1 No. 2 Roof Wire *2 Washer Hose
V100143

Positioning Tape
V100155

Tape


3.
B543115

Attach the clamp to install the No. 2 roof wire to the washer hose.



iii.

w/o Rear Wiper or w/o Digital Inner Mirror:

1.

Attach the clamp.

2.

Install the No. 2 roof wire to the butyl tape, and then secure the No. 2 roof wire with the 2 pieces of tape.

HINT:

Make sure that the No. 2 roof wire is securely attached to the roof headlining along its entire length and not twisted.


B544003C01
0.135,0.125 0.51,0.365 0.375,0.24 12 false *A 0.177,1.51 0.552,1.75 0.375,0.24 12 false *B
*A for Commuter *B for Van
V100143

Positioning Tape
V100155

Tape





b.

w/ Rear Air Duct:

i.

Apply butyl tape as shown in the illustration.

HINT:

Place the tape securely so that it is not misaligned or peeling.


B543130C01
5.646,0.792 5.833,0.417 5.833,0.417 6.25,0.417 false 5.667,1.25 5.917,1.708 5.917,1.708 6.333,1.708 false 6.385,1.615 6.698,1.813 0.313,0.198 10 false *a 6.313,0.333 6.625,0.531 0.313,0.198 10 false *a
*a Marking - -
V100155

Butyl Tape - -



ii.

w/ Rear Wiper or w/ Digital Inner Mirror:

1.

Attach the clamp.

2.

Install the No. 2 roof wire to the butyl tape, and then secure the No. 2 roof wire with the 4 pieces of tape.

HINT:
·

Align the No. 2 roof wire positioning tape and washer hose positioning tape together with the position shown in the illustration.

·

Make sure that the No. 2 roof wire is securely attached to the roof headlining along its entire length and not twisted.



B553151C01
5.25,6 5,5.583 5,5.583 4.75,5.583 true 1.844,5.917 2.083,5.417 2.083,5.417 2.333,5.417 true 1.781,6.021 2.115,6.521 2.115,6.521 2.365,6.521 true 5.333,6.198 5.5,6.5 5.5,6.5 5.667,6.5 true 2.323,5.333 2.583,5.5 0.26,0.167 10 true *1 2.385,6.438 2.646,6.604 0.26,0.167 10 true *2 5.615,6.417 5.875,6.583 0.26,0.167 10 true *2 4.583,5.5 4.844,5.667 0.26,0.167 10 true *1
*1 No. 2 Roof Wire *2 Washer Hose
V100143

Positioning Tape
V100155

Tape


3.
B543140

Attach the clamp to install the No. 2 roof wire to the washer hose.



iii.

w/o Rear Wiper or w/o Digital Inner Mirror:

1.

Attach the clamp.

2.

Install the No. 2 roof wire to the butyl tape, and then secure the No. 2 roof wire with the 4 pieces of tape.

HINT:

Make sure that the No. 2 roof wire is securely attached to the roof headlining along its entire length and not twisted.


B553152C01
0,0 0,0 false
V100143

Positioning Tape
V100155

Tape





c.

w/ Digital Inner Mirror:

i.
B543113

Attach the guide.



Hide 63341 10.INSTALL NO. 1 ROOF SILENCER PAD (for High Roof)

a.

for Van:

i.
E416942C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


Align the No. 1 roof silencer pad with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.



b.

for Commuter, w/o Rear Air Duct:

i.
B543111C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


Align the 3 No. 1 roof silencer pads with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.



c.

for Commuter, w/ Rear Air Duct:

i.
B543125C02
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


w/o Roof Window Glass:

Align the 2 No. 1 roof silencer pads with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.


ii.
B543125C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


w/ Roof Window Glass:

Align the 2 No. 1 roof silencer pads with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.



Hide 63341H 11.INSTALL ROOF SILENCER PAD (for High Roof)

a.

for Commuter, w/o Rear Air Duct:

i.
B543109C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


Align the roof silencer pad with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.



b.

w/ Rear Air Duct:

i.
B543121C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


Align the roof silencer pad with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.



Hide 63341G 12.INSTALL ROOF SILENCER PAD (for High Roof)

a.

for Commuter, w/o Rear Air Duct:

i.
B543107C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


Align the roof silencer pad with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.



b.

w/ Rear Air Duct:

i.
B543119C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


Align the roof silencer pad with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.



Hide 63341D 13.INSTALL FRONT ROOF SILENCER PAD (for High Roof, w/ Silencer Pad)

a.

Remove the release paper from front roof silencer pad.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



b.
E416940

Install a new front roof silencer pad to the position shown in the figure with double-sided tape.


Hide 63342 14.INSTALL NO. 2 ROOF SILENCER PAD (for High Roof)

a.

w/o Rear Air Duct, except Slide Door Side:

i.

Remove the release paper from No. 2 roof silencer pad.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



ii.
B543163

Install a new No. 2 roof silencer pad to the position shown in the figure with double-sided tape.



b.

for Slide Door Side:

i.

Remove the release paper from 3 No. 2 roof silencer pads.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



ii.
B543105

Install the 3 new No. 2 roof silencer pads to the position shown in the figure with double-sided tape.



c.

w/o Rear Air Duct, for 5 Door:

i.

Remove the release paper from 3 No. 2 roof silencer pads.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.



ii.
B543105

Install the 3 new No. 2 roof silencer pads to the position shown in the figure with double-sided tape.

HINT:

Use the same procedure for the opposite side.




Hide 63610C 15.INSTALL NO. 1 AIR OUTLET REGISTER ASSEMBLY (for High Roof, w/ Rear Air Duct)

Hide 63344 17.INSTALL NO. 4 ROOF SILENCER PAD (for High Roof)

a.

w/o Rear Air Duct:

i.
B542312C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


for Front Side:

Align the No. 4 roof silencer pad with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.


ii.
B542318C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


for Rear Side:

Align the No. 4 roof silencer pad with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.



b.

w/ Rear Air Duct:

i.
B543081C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


for Front Side:

Align the No. 4 roof silencer pad with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.


ii.
B543086C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


for Rear Side:

Align the No. 4 roof silencer pad with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.



Hide 63343 18.INSTALL NO. 3 ROOF SILENCER PAD (for High Roof)

a.

w/o Rear Air Duct:

i.
B542314C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


for Front Side:

Align the No. 3 roof silencer pad with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.


ii.
B542316C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


for Rear Side:

Align the No. 3 roof silencer pad with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.



b.

w/ Rear Air Duct:

i.
B543090C01
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


for Front Side:

Align the No. 3 roof silencer pad with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.


ii.
B543084C02
0,0 0,0 false
V100143

Marking
V100155

Butyl Tape


for Rear Side:

Align the No. 3 roof silencer pad with the marking on the roof headlining and install the roof silencer pad using butyl tape as shown in the illustration.