RM35X0E _59 Vehicle Exterior _078503 DOOR / HATCH _0385654 BACK DOOR(except Wagon) A

DOOR / HATCH  BACK DOOR(except Wagon)  REASSEMBLY  


PROCEDURE

Hide 67837L 1.INSTALL DOOR DUST PROOF SEAL

a.
B538434

Attach the claw and install the door dust proof seal.

HINT:

Use the same procedure for the RH and LH sides.



Hide 69359 2.INSTALL BACK DOOR LOCK CUSHION

a.
B538433

Attach the claw and install the 2 back door lock cushions.


Hide 69404A 3.INSTALL BACK DOOR SIDE FEMALE STOPPER SUB-ASSEMBLY LH (w/ Bracket)

a.
B538431

Temporarily install the back door side female stopper sub-assembly LH with the 2 bolts.


b.

Fully close the back door panel sub-assembly.


c.

Tighten the 2 bolts and install the back door side female stopper sub-assembly LH.

Torque:
13 N*m (133 kgf*cm, 10 ft.*lbf)


Hide 69403A 4.INSTALL BACK DOOR SIDE FEMALE STOPPER SUB-ASSEMBLY RH (w/ Bracket)

HINT:

Use the same procedure described for the LH side.


Hide 67282 5.INSTALL BACK DOOR NO. 1 STOPPER (w/o Bracket)

a.
B538432

Install the back door No. 1 stopper with the 2 bolts.

Torque:
13 N*m (133 kgf*cm, 10 ft.*lbf)


Hide 67281F 6.INSTALL BACK DOOR LOWER STOPPER (w/o Bracket)

HINT:

Use the same procedure described for the back door No. 1 stopper.


Hide 67207C 7.INSTALL BACK DOOR STOPPER SUB-ASSEMBLY (w/ Bracket)

a.
B538430

Temporarily install the back door stopper sub-assembly with the 2 bolts.


b.

Fully close the back door panel sub-assembly.


c.

Tighten the 2 bolts and install the back door stopper sub-assembly.

Torque:
13 N*m (133 kgf*cm, 10 ft.*lbf)


Hide 87950 8.INSTALL OUTER UNDER REAR VIEW MIRROR ASSEMBLY (w/ Outer Under Rear View Mirror)

Hide 68947 10.INSTALL BACK DOOR LOWER DAMPER STAY BRACKET RH

HINT:

Use the same procedure described for the LH side.


Hide 68950C 14.INSTALL BACK DOOR STAY ASSEMBLY RH

HINT:

Use the same procedure described for the LH side.


Hide 76839C 19.INSTALL BACK DOOR GARNISH COVER (w/o Rear View Monitor System)

a.
B538438C01
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the 2 screw grommets as shown in the illustration.


b.
B538439C01
0,0 0,0 false
V113147

Install in this Direction


Attach the claw to install the back door garnish cover with the 2 screw grommets.


c.
B538440

Install the 2 screws.


Hide 69211C 22.INSTALL BACK DOOR OUTSIDE HANDLE

a.
B538441C01
0,0 0,0 false
V113147

Install in this Direction


Install the back door outside handle with the 2 nuts as shown in the illustration.

Torque:
5.0 N*m (51 kgf*cm, 44 in.*lbf)


Hide 23.INSTALL BACK DOOR LOCK CYLINDER ASSEMBLY

a.
B538421

Install the back door lock cylinder assembly with the 2 nuts.

Torque:
5.0 N*m (51 kgf*cm, 44 in.*lbf)


Hide 69350P 25.INSTALL BACK DOOR LOCK ASSEMBLY WITH COURTESY LIGHT SWITCH (w/o Easy Closer)

Hide 69350P 26.INSTALL BACK DOOR LOCK ASSEMBLY WITH COURTESY LIGHT SWITCH (w/ Easy Closer)

Hide 67290 28.INSTALL BACK DOOR DAMPER ASSEMBLY (w/ Damper)

a.
B538409N01
2.823,0.521 3.042,0.729 0.219,0.208 10 true (1) 2.885,1.573 3.104,1.781 0.219,0.208 10 true (2) 0.417,1.458 0.635,1.667 0.219,0.208 10 true (2) 0.385,0.563 0.604,0.771 0.219,0.208 10 true (2)

Attach the guide and install the back door damper assembly with the 4 bolts in the order shown in the illustration.

Torque:
12.5 N*m (127 kgf*cm, 9 ft.*lbf)


Hide 67751 33.INSTALL BACK DOOR TRIM BOARD

a.

Install the back door trim board with the 21 clips.

B538451


Hide 67961A 34.INSTALL BACK DOOR PULL STRAP

a.
B538400

Attach the guide and install the back door pull strap with the screw.


Hide 69783B 35.INSTALL BACK DOOR INSIDE HANDLE BEZEL (w/ Handle, w/o Illumination)

a.
B538397

Install the back door inside handle bezel with the 2 screws.


Hide 69783B 36.INSTALL BACK DOOR INSIDE HANDLE BEZEL (w/ Handle, w/ Illumination)

a.
B538399

Connect the connector.


b.
B538398

Install the back door inside handle bezel with the 2 screws.


Hide 69291 37.INSTALL BACK DOOR INSIDE HANDLE ASSEMBLY (w/ Handle)

a.
B538452C01
2.615,0.646 2.938,0.729 2.938,0.729 2.552,0.948 true 0.927,0.656 1.24,0.844 1.24,0.844 0.854,0.969 true 1.313,0.76 1.521,0.948 0.208,0.188 10 true *a 2.979,0.646 3.188,0.833 0.208,0.188 10 true *b
*a Large Protrusion
*b Large Cutout


Align the 2 large protrusions of the back door inside handle assembly with the 2 large cutouts of the back door remote control assembly and install the back door inside handle assembly with the screw as shown in the illustration.


Hide 69298 38.INSTALL BACK DOOR INSIDE HANDLE COVER (w/ Handle, w/ Cover)

a.
B538453C01
0,0 0,0 false
V113147

Install in this Direction


Attach the claw and install the back door inside handle cover as shown in the illustration.


Hide 67760A 39.INSTALL BACK DOOR UPPER TRIM BOARD ASSEMBLY (for Regular)

a.

w/o Rear Wiper

i.

Attach the clip and install the back door upper trim board assembly as shown in the illustration.

B538454C01
0,0 0,0 false
V113147

Install in this Direction - -




b.

w/ Rear Wiper

i.

Attach the clip and install the back door upper trim board assembly as shown in the illustration.

B538455C01
0,0 0,0 false
V113147

Install in this Direction - -




Hide 67760A 40.INSTALL BACK DOOR UPPER TRIM BOARD ASSEMBLY (for Large)

a.

Attach the clip and install the back door upper trim board assembly as shown in the illustration.

B538456C01
0,0 0,0 false
V113147

Install in this Direction - -