RM38T0EC _59 Vehicle Exterior _114986 SLIDING ROOF / CONVERTIBLE _0509985 SLIDING ROOF HOUSING(for Moon Roof) A

SLIDING ROOF / CONVERTIBLE  SLIDING ROOF HOUSING(for Moon Roof)  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
B642349N02
0.26,5.01 1.344,5.177 1.083,0.167 6,2.76 7,2.927 1,0.167 1.25,0.677 2.25,0.844 1,0.167 4.583,3.167 5.583,3.333 1,0.167 1.417,0.917 2.417,1.083 1,0.167 1.438,2.5 2.438,2.667 1,0.167 4.083,3.5 7.083,5 3,1.5 3.458,2.208 4.458,2.375 1,0.167 2.979,4.458 3.208,4.458 false 4.781,4.438 5.01,4.438 false 6.5,0.26 6.833,0.26 false 4.875,0.917 4.719,0.917 4.719,0.917 4.542,0.75 false 4.792,2.833 4.458,2.833 false 1.385,1.604 1.385,1.292 false 1.677,5.094 1.344,5.094 false 6,2.844 5.792,2.844 false 4.583,3.25 4.375,3.25 false 6.177,2.438 5.844,2.438 false 5.76,1.26 5.604,1.26 5.604,1.26 5.51,1.594 false 3.469,3.083 3.469,2.667 false 2.25,0.76 2.344,0.76 false 1.125,1.021 1.417,1.021 false 0.896,0.583 0.563,0.583 false 2.313,0.365 2.146,0.167 2.146,0.167 1.979,0.167 false 2.771,2.583 2.438,2.583 false 2.635,2.031 2.26,2.198 2.26,2.198 2.094,2.198 false 4.458,2.292 4.542,2.292 4.542,2.292 4.604,2.635 false 6.302,0.094 6.583,0.448 0.281,0.354 18 false 9 5.208,0.719 5.49,1.073 0.281,0.354 18 false 6 6.479,2.281 6.76,2.635 0.281,0.354 18 false 3 0.354,0.417 0.635,0.771 0.281,0.354 18 false 2 1.885,2.042 2.167,2.396 0.281,0.354 18 false 5 5.135,2.667 5.417,3.021 0.281,0.354 18 false 1 4.573,4.323 4.854,4.677 0.281,0.354 18 false 7 3.531,4.292 3.813,4.646 0.281,0.354 18 false 8 4.385,3.25 4.667,3.604 0.281,0.354 10 false x2 1.146,1.021 1.427,1.375 0.281,0.354 10 false x2 2.896,2.542 3.177,2.896 0.281,0.354 10 false x6 1.677,5.177 1.958,5.531 0.281,0.354 10 false x4 4.625,3.167 5.635,3.385 1.01,0.219 8 false 8.0 (82, 71 in.*lbf) 0.354,5.01 1.365,5.229 1.01,0.219 8 false 4.0 (41, 35 in.*lbf) 1.281,0.688 2.24,0.833 0.958,0.146 8 true 8.0 (82, 71 in.*lbf) 6.042,2.76 7.052,2.979 1.01,0.219 8 false 8.0 (82, 71 in.*lbf) 5.792,2.844 6.073,3.198 0.281,0.354 10 false x2 6.083,1.052 6.365,1.406 0.281,0.354 18 false 6 1.417,1.573 1.698,1.927 0.281,0.354 18 false 6 3.531,3.042 3.813,3.396 0.281,0.354 18 false 6 1.448,0.927 2.406,1.073 0.958,0.146 8 true 8.0 (82, 71 in.*lbf) 2.469,0.74 2.75,1.094 0.281,0.354 10 false x2 1.771,0.021 2.052,0.375 0.281,0.354 18 false 4 4.167,3.531 4.542,3.771 0.375,0.24 12 false *A 1.49,2.5 2.5,2.719 1.01,0.219 8 false 8.0 (82, 71 in.*lbf) 4.719,2.615 5.031,2.813 0.313,0.198 10 false x4 3.5,2.229 4.417,2.354 0.917,0.125 8 true 8.0 (82, 71 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH 63242A (Click here) - -
2 FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH 63241A (Click here) - -
3 REAR SLIDING ROOF HOUSING MOUNTING BRACKET LH 63245D (Click here) - -
4 REAR SLIDING ROOF HOUSING MOUNTING BRACKET RH 63246D (Click here) - -
5 SLIDING ROOF HOUSING ASSEMBLY - (Click here) - -
6 SLIDING ROOF DRAIN HOSE - (Click here) - -
7 SLIDING ROOF WEATHERSTRIP 63251H (Click here) - -
8 SLIDING ROOF GLASS SUB-ASSEMBLY 63201G (Click here) - -
9 INSPECT FOR LEAK - (Click here) - -

*A for GTMC Made - -
V100146

N*m (kgf*cm, ft.*lbf): Specified torque - -

B633733N02
3.469,1.667 3.469,1.969 false 6.594,0.26 6.844,0.26 false 3.49,4.625 3.74,4.625 false 4.281,5.188 4.531,5.188 false 4.667,2.594 4.667,2.896 false 3.333,1.979 3.708,2.302 0.375,0.323 18 false 11 4.521,2.906 4.875,3.271 0.354,0.365 18 false 10 3.802,4.438 4.271,4.802 0.469,0.365 18 false 13 4.583,5.01 4.958,5.344 0.375,0.333 18 false 12 5.875,0.104 6.646,0.396 0.771,0.292 18 false 14, 15

Procedure Part Name Code
Z101186

Z101188

Z101187

10 CURTAIN SHIELD AIRBAG ASSEMBLY LH 62180A - - -
11 CURTAIN SHIELD AIRBAG ASSEMBLY RH 62170A - - -
12 SLIDING ROOF SIDE GARNISH LH 63218G - - -
13 SLIDING ROOF SIDE GARNISH RH 63217G - - -
14 INITIALIZE SLIDING ROOF SYSTEM - (Click here) - -
15 CHECK SLIDING ROOF SYSTEM - (Click here) - -

PROCEDURE

Hide 63242A 1.INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET LH

a.
B642350N01
1.844,0.01 2.125,0.365 0.281,0.354 18 false i

i.

Temporarily install the front sliding roof housing mounting bracket to sliding roof housing assembly.



Hide 63241A 2.INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET RH

Hide 63246D 3.INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET LH

a.
B642351N01
2.208,0.01 2.49,0.365 0.281,0.354 18 false i

i.

Temporarily install the front sliding roof housing mounting bracket to sliding roof housing assembly.



Hide 63245D 4.INSTALL REAR SLIDING ROOF HOUSING MOUNTING BRACKET RH

Hide 5.INSTALL SLIDING ROOF HOUSING ASSEMBLY

a.
B635898N01
0.385,0.052 0.938,0.406 0.552,0.354 18 false i

i.

Temporarily install the sliding roof housing assembly with the 6 nuts and 8 bolts.



b.
B635905E02
0.385,0.042 0.667,0.396 0.281,0.354 18 false i 3.021,1.042 3.177,1.24 0.156,0.198 10 true 1 6.156,4.229 6.313,4.427 0.156,0.198 10 true 1 1.313,0.958 1.469,1.156 0.156,0.198 10 true 2 4.479,4.229 4.635,4.427 0.156,0.198 10 true 2 2.958,4.177 3.115,4.375 0.156,0.198 10 true 2 0.438,4.188 0.594,4.385 0.156,0.198 10 true 2

i.

Tighten the 6 nuts in the order shown in the illustration.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)



c.
B635899C01
0.385,0.052 0.667,0.406 0.281,0.354 18 false i 1.063,0.99 1.188,1.156 0.125,0.167 10 true 1 1.042,0.542 1.167,0.708 0.125,0.167 10 true 2 2.49,0.771 2.615,0.938 0.125,0.167 10 true 3 2.917,0.771 3.042,0.938 0.125,0.167 10 true 6 4.969,0.479 5.094,0.646 0.125,0.167 10 true 2 4.969,0.896 5.094,1.063 0.125,0.167 10 true 1 6.021,2.802 6.146,2.969 0.125,0.167 10 true 2 6.333,3.125 6.458,3.292 0.125,0.167 10 true 1 4.979,3.385 5.104,3.552 0.125,0.167 10 true 5 4.531,3.385 4.656,3.552 0.125,0.167 10 true 4 2.823,2.844 2.948,3.01 0.125,0.167 10 true 2 2.771,3.333 2.896,3.5 0.125,0.167 10 true 1
V100135

Bolt (A)
V100136

Bolt (B)
V100137

Bolt (C) - -


i.

Tighten the 12 bolts to install the sliding roof housing assembly in the order shown in the illustration.

Torque:
Bolt (A) : 8.0 N*m (82 kgf*cm, 71 in.*lbf)
Bolt (B) : 8.0 N*m (82 kgf*cm, 71 in.*lbf)
Bolt (C) : 8.0 N*m (82 kgf*cm, 71 in.*lbf)



Hide 6.CONNECT SLIDING ROOF DRAIN HOSE

a.
B623427C01
4.49,0.365 4.635,0.313 true 4.396,0.583 4.552,0.635 true 4.271,0.51 4.115,0.49 true 4.656,0.188 4.844,0.354 0.188,0.167 10 true *a 3.917,0.385 4.115,0.552 0.198,0.167 10 true *b 4.573,0.563 4.781,0.74 0.208,0.177 10 true *c 4.146,0.552 4.313,0.802 0.167,0.25 18 true ii 3.719,0.938 3.865,1.219 0.146,0.281 18 true i
*a Drain Pipe *b Clamp
*c Marking - -


i.

Connect the sliding roof drain hose.

HINT:

Slide the hose to the base of the drain pipe.



ii.

Engage the claw to secure the sliding roof drain hose.

HINT:

Make sure that the clamp is on the marking or between the marking and hose end.




b.

Use the same procedure for all of the sliding roof drain hose.


Hide 63251H 7.INSTALL SLIDING ROOF WEATHERSTRIP (for GTMC Made)

a.
B582153C01
4.781,2.708 4.927,2.469 true 6.292,2.698 6.479,2.49 true 3.448,0.563 3.167,0.688 true 3.042,0.802 2.865,0.958 true 0.708,0.688 0.5,0.542 true 0.844,0.813 1.031,0.958 true 1.917,3.604 1.917,3.406 true 1.854,3.594 2.167,3.75 0.313,0.156 10 false *a 3.49,0.469 3.802,0.625 0.313,0.156 10 false *b 2.677,0.906 2.854,1.083 0.177,0.177 10 true *c 4.083,0.917 4.396,1.073 0.313,0.156 10 false *d 4.083,2.188 4.396,2.344 0.313,0.156 10 false *e 4.969,2.365 5.281,2.521 0.313,0.156 10 false *f 6.51,2.375 6.802,2.583 0.292,0.208 10 false *g 0.344,0.438 0.656,0.594 0.313,0.156 10 false *b 1.073,0.896 1.25,1.083 0.177,0.188 10 true *c 0.469,0.021 0.75,0.302 0.281,0.281 18 false i 1.833,0.854 2.146,1.052 0.313,0.198 10 false *h
*a Joint *b Alignment Mark
*c Middle Mark *d Correct
*e Incorrect *f Pinched
*g Gap (raised, wavy, etc.) *h Front Side


i.

Install the sliding roof weatherstrip by the below procedure.

1. Position the joint of the sliding roof weatherstrip on the rear side.

2. Align the alignment marks on the sliding roof weatherstrip with the middle marks on the front corners of the sliding roof glass sub-assembly to install the sliding roof weatherstrip.

HINT:

Make sure to install the lip of the sliding roof weatherstrip securely.




Hide 63201G 8.INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

a.
B623428N01
0.542,1.74 1.094,2.094 0.552,0.354 18 false ii 2.656,0.115 3.208,0.469 0.552,0.354 18 false i 3.677,0.25 3.854,0.448 0.177,0.198 10 false a

i.

Measure the width "a" of the sliding roof weatherstrip.

HINT:

This measurement will be used in a later step.



ii.

Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.



b.
B623429N02
1.635,1.698 1.771,1.865 0.135,0.167 10 true A 1.875,1.698 2.01,1.865 0.135,0.167 10 true A 2.521,2.26 2.656,2.427 0.135,0.167 10 true B 2.76,2.26 2.896,2.427 0.135,0.167 10 true B 0.542,0.229 0.74,0.531 0.198,0.302 18 false i 4.958,0.729 5.135,0.948 0.177,0.219 10 false a 6.094,2.531 6.271,2.75 0.177,0.219 10 false a 4.417,0.458 4.802,0.667 0.385,0.208 10 false A-A 4.417,2.292 4.813,2.5 0.396,0.208 10 false B-B

i.

Perform a level check.

1. Check the difference in level "a" between the roof panel and the upper surface of the sliding roof glass sub-assembly when the sliding roof glass sub-assembly is fully closed.

HINT:

"+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.


Standard:
Area Dimension Area Dimension
A-A -2.0 to 1.0 mm (-0.0787 to 0.0394 in.) B-B -1.0 to 2.0 mm (-0.0394 to 0.0787 in.)




c.
B623430N02
1.458,1.573 1.594,1.76 0.135,0.188 10 true A 1.698,1.573 1.833,1.76 0.135,0.188 10 true A 1.354,2.344 1.49,2.531 0.135,0.188 10 true B 1.542,2.167 1.677,2.354 0.135,0.188 10 true B 2.281,0.844 2.417,1.031 0.135,0.188 10 true C 2.281,1.083 2.417,1.271 0.135,0.188 10 true C 2.104,2.5 2.24,2.688 0.135,0.188 10 true D 2.24,2.729 2.375,2.917 0.135,0.188 10 true D 2.344,2.156 2.479,2.344 0.135,0.188 10 true E 2.573,2.156 2.708,2.344 0.135,0.188 10 true E 5.25,2.292 5.406,2.49 0.156,0.198 10 false b 0.49,0.083 0.688,0.396 0.198,0.313 18 false i 5.771,4.281 5.927,4.479 0.156,0.198 10 false b 3.635,4.156 3.792,4.354 0.156,0.198 10 false b 1.646,3.885 1.802,4.083 0.156,0.198 10 false b 4.958,0.24 5.396,0.438 0.438,0.198 10 false A-A 4.958,2.042 5.365,2.24 0.406,0.198 10 false B-B 1.333,3.625 1.719,3.823 0.385,0.198 10 false C-C 3.354,3.875 3.74,4.073 0.385,0.198 10 false D-D 5.479,3.958 5.844,4.156 0.365,0.198 10 false E-E 5.24,0.448 5.396,0.646 0.156,0.198 10 false b

i.

Check the deformation of the sliding roof weatherstrip.

1. With the sliding roof glass sub-assembly in the fully closed position, measure the width "b" of the sliding roof weatherstrip and, using the width "a" measured in step a.i., calculate the deformation of the sliding roof weatherstrip "a - b".

Standard:
Area Measurement Area Measurement
A-A 0.5 to 2.5 mm (0.0197 to 0.0984 in.) B-B 0.8 to 2.8 mm (0.0315 to 0.110 in.)
C-C 0.5 to 2.5 mm (0.0197 to 0.0984 in.) D-D 0.8 to 2.8 mm (0.0315 to 0.110 in.)
E-E 0.5 to 2.5 mm (0.0197 to 0.0984 in.) - -




d.
B623431N01
2.552,0.083 2.833,0.438 0.281,0.354 18 false i

i.

Using a T25 "TORX" socket wrench, tighten the 4 screws.

Torque:
4.0 N*m (41 kgf*cm, 35 in.*lbf)



Hide 9.INSPECT FOR LEAK

a.
B623432N01
2.146,0.01 2.427,0.365 0.281,0.354 18 false i

i.

Inspect for leaks by the below procedure.

1. After adjusting the sliding roof glass sub-assembly, check for water leakage into the vehicle interior.

2. If there are any leaks, readjust the sliding roof glass sub-assembly.



Hide 62170A 11.INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

Hide 63218G 12.INSTALL SLIDING ROOF SIDE GARNISH LH

Hide 63218G 13.INSTALL SLIDING ROOF SIDE GARNISH RH