RM38T0EC _59 Vehicle Exterior _114986 SLIDING ROOF / CONVERTIBLE _0509983 SLIDING ROOF HOUSING(for Panoramic Moon Roof) A

SLIDING ROOF / CONVERTIBLE  SLIDING ROOF HOUSING(for Panoramic Moon Roof)  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
B625894N01
0.708,2.5 1.708,2.667 1,0.167 1.667,2.25 2.667,2.417 1,0.167 2.365,2 3.365,2.167 1,0.167 3.635,1.5 4.635,1.667 1,0.167 0.917,3.615 1.917,3.781 1,0.167 3.24,5.083 4.24,5.25 1,0.167 4.833,4.583 5.833,4.75 1,0.167 2.25,5.531 3.25,5.698 1,0.167 5.5,4.333 6.5,4.5 1,0.167 4.167,4.833 5.167,5 1,0.167 1.167,5.531 2.167,5.698 1,0.167 6.083,4.083 7.083,4.25 1,0.167 4,3.5 5,3.667 1,0.167 5.083,1 6.083,1.167 1,0.167 0.083,2.75 1.083,2.917 1,0.167 3,1.75 4,1.917 1,0.167 4.229,1.25 5.229,1.417 1,0.167 0.75,0.646 0.75,0.417 false 6.385,0.688 6.385,0.313 false 6.438,5.406 6.438,5.146 false 0.885,5.354 0.885,5.021 false 2.25,1.26 2.083,1 2.083,1 1.917,1 false 3.594,0.844 3.344,0.51 3.344,0.51 3.177,0.51 false 4.708,0.51 4.5,0.177 4.5,0.177 4.333,0.177 false 1.146,1.688 0.813,1.438 0.813,1.438 0.646,1.438 false 6.75,3.188 6.583,2.927 6.583,2.927 6.417,2.927 false 5.271,3.667 5.083,3.219 5.083,3.219 4.917,3.219 false 3.74,4.24 3.417,3.969 3.417,3.969 3.25,3.969 false 2.667,4.625 2.375,4.417 2.375,4.417 2.208,4.417 false 1.229,2.5 1.229,2.229 false 2.167,2.25 2.167,1.75 false 2.865,2 2.865,1.573 false 2.75,5.531 2.75,5.198 false 3.74,5.083 3.74,4.75 false 5.333,4.583 5.333,4.229 false 6.583,4.083 6.583,3.917 6.583,3.917 6.802,3.698 false 5.583,1 5.583,0.833 5.583,0.833 5.292,0.792 false 2.26,3.698 1.927,3.698 false 4.938,2.458 5.198,2.25 5.198,2.25 5.365,2.25 false 4.667,4.833 4.667,4.667 4.667,4.667 4.74,4.323 false 1.667,5.531 1.667,5.365 1.667,5.365 2.125,5.281 false 6,4.333 6,4.167 6,4.167 6.177,3.792 false 3.771,3.938 3.833,3.583 3.833,3.583 4,3.583 false 3.5,1.75 3.5,1.583 3.5,1.583 3.604,1.375 false 0.583,2.75 0.583,2.583 0.583,2.583 0.51,2.438 false 4.135,1.5 4.135,1.167 false 4.729,1.25 4.729,1.042 false 0.802,0.625 1.354,0.979 0.552,0.354 18 false 5 0.479,1.292 1.031,1.646 0.552,0.354 18 false 3 1.698,0.854 2.25,1.208 0.552,0.354 18 false 2 5.656,2.115 6.208,2.469 0.552,0.354 18 false 4 3.083,3.813 3.635,4.167 0.552,0.354 18 false 1 2.99,0.354 3.542,0.708 0.552,0.354 18 false 3 4.125,0.042 4.677,0.396 0.552,0.354 18 false 3 6.427,0.677 6.979,1.031 0.552,0.354 18 false 5 4.719,3.063 5.271,3.417 0.552,0.354 18 false 3 6.229,2.781 6.781,3.135 0.552,0.354 18 false 3 2.01,4.26 2.563,4.615 0.552,0.354 18 false 3 6.458,5.406 7.01,5.76 0.552,0.354 18 false 5 0.938,5.354 1.375,5.635 0.438,0.281 18 false 5 2.25,1.656 2.708,1.854 0.458,0.198 10 false x3 5.292,0.802 5.75,1 0.458,0.198 10 false x1 2.833,5.083 3.292,5.281 0.458,0.198 10 false x1 3.823,4.646 4.281,4.844 0.458,0.198 10 false x3 0.76,2.5 3.208,2.656 2.448,0.156 8 false 8.0 (82, 71 in.*lbf) 3.677,1.5 6.125,1.656 2.448,0.156 8 false 8.0 (82, 71 in.*lbf) 2.406,2 4.854,2.156 2.448,0.156 8 false 8.0 (82, 71 in.*lbf) 5.125,1 6.448,1.25 1.323,0.25 8 false 8.0 (82, 71 in.*lbf) 6.135,4.083 7.156,4.292 1.021,0.208 8 false 8.0 (82, 71 in.*lbf) 4.875,4.583 6.396,4.969 1.521,0.385 8 false 8.0 (82, 71 in.*lbf) 3.292,5.083 4.813,5.469 1.521,0.385 8 false 5.5 (56, 49 in.*lbf) 2.302,5.531 3.781,5.76 1.479,0.229 8 false 8.0 (82, 71 in.*lbf) 0.979,3.615 2.5,4 1.521,0.385 8 false 5.5 (56, 49 in.*lbf) 2.344,3.667 2.802,3.865 0.458,0.198 10 false x8 5.417,4.115 5.875,4.313 0.458,0.198 10 false x1 6.896,3.604 7.094,3.833 0.198,0.229 10 false x1 4.219,4.833 5.823,5.063 1.604,0.229 8 false 5.5 (56, 49 in.*lbf) 4.823,4.219 5.281,4.417 0.458,0.198 10 false x1 2.24,5.188 2.698,5.385 0.458,0.198 10 false x1 1.219,5.531 2.823,5.76 1.604,0.229 8 false 5.5 (56, 49 in.*lbf) 5.552,4.333 7.156,4.563 1.604,0.229 8 false 5.5 (56, 49 in.*lbf) 6.292,3.688 6.49,3.917 0.198,0.229 10 false x1 4.031,3.5 5.552,3.885 1.521,0.385 8 false 8.0 (82, 71 in.*lbf) 0.125,2.75 1.729,2.979 1.604,0.229 8 false 5.5 (56, 49 in.*lbf) 4.802,0.938 5.26,1.135 0.458,0.198 10 false x1 4.219,1.073 4.677,1.271 0.458,0.198 10 false x1 3.677,1.271 4.135,1.469 0.458,0.198 10 false x1 2.927,1.458 3.385,1.656 0.458,0.198 10 false x7 0.594,2.323 1.052,2.521 0.458,0.198 10 false x1 1.302,2.125 1.76,2.323 0.458,0.198 10 false x1 1.729,2.25 3.333,2.479 1.604,0.229 8 false 5.5 (56, 49 in.*lbf) 3.042,1.75 4.646,1.979 1.604,0.229 8 false 5.5 (56, 49 in.*lbf) 4.281,1.25 5.885,1.479 1.604,0.229 8 false 5.5 (56, 49 in.*lbf) 3.917,3.896 4.375,4.094 0.458,0.198 10 false x7

Procedure Part Name Code
Z101186

Z101188

Z101187

1 CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH 63244C (Click here) - -
2 CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH 63243C (Click here) - -
3 FRONT SLIDING ROOF HOUSING MOUNTING BRACKET 63241A (Click here) - -
4 SLIDING ROOF HOUSING ASSEMBLY - (Click here) - -
5 SLIDING ROOF DRAIN HOSE - (Click here) - -

V100146

N*m (kgf*cm, ft.*lbf): Specified torque - -

B582226N03
3.333,1.25 3.333,0.917 false 4.917,2.25 4.917,1.917 false 4.854,2.26 5.406,2.615 0.552,0.354 18 false 6 3.281,1.25 3.833,1.604 0.552,0.354 18 false 7

Procedure Part Name Code
Z101186

Z101188

Z101187

6 CURTAIN SHIELD AIRBAG ASSEMBLY LH 62180A - - -
7 CURTAIN SHIELD AIRBAG ASSEMBLY RH 62170A - - -

B635810N01
0.833,2.917 1.823,3.073 0.99,0.156 2,3.25 3,3.417 1,0.167 5.083,1.573 5.417,1.469 false 3.208,0.625 3.542,0.625 false 3.031,2.458 3.031,2.719 false 5.333,2.75 5.333,3.083 false 6.5,0.25 6.833,0.25 false 6.5,0.583 6.771,0.583 false 1.833,3 2.25,3 false 3,3.333 3.167,3.333 3.167,3.333 3.917,2.417 false 5.729,1.354 6.281,1.708 0.552,0.354 18 false 8 3.198,2.76 3.75,3.115 0.552,0.354 18 false 9 5.188,3.083 5.74,3.438 0.552,0.354 18 false 11 3.615,0.458 4.167,0.813 0.552,0.354 18 false 12 5.75,0.083 6.583,0.417 0.833,0.333 18 false 10, 14 6.167,0.417 6.583,0.75 0.417,0.333 18 false 13 2.188,3.042 2.5,3.24 0.313,0.198 10 false x6 3.854,2.458 4.167,2.656 0.313,0.198 10 false x4 0.885,2.906 3.698,3.063 2.813,0.156 8 false 4.0 (41, 35 in.*lbf) 2.031,3.25 4.5,3.438 2.469,0.188 8 false 4.0 (41, 35 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

8 SLIDING ROOF GLASS SUB-ASSEMBLY 63201G (Click here) - -
9 SLIDING ROOF PANEL SUB-ASSEMBLY 63201H (Click here) - -
10 INSPECT FOR LEAK - (Click here) - -
11 SLIDING ROOF SIDE GARNISH LH 63218S - - -
12 SLIDING ROOF SIDE GARNISH RH 63217G - - -
13 INITIALIZE SLIDING ROOF SYSTEM - - - (Click here)
14 CHECK SLIDING ROOF SYSTEM - (Click here) - -

V100146

N*m (kgf*cm, ft.*lbf): Specified torque - -

PROCEDURE

Hide 63244C 1.TEMPORARILY INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET LH

a.
B625892N01
1.792,0.115 2.135,0.448 0.344,0.333 18 false i

i.

Temporarily install the center sliding roof housing mounting bracket LH to sliding roof housing assembly with the 3 bolts.



Hide 63243C 2.TEMPORARILY INSTALL CENTER SLIDING ROOF HOUSING MOUNTING BRACKET RH

Hide 63241A 3.TEMPORARILY INSTALL FRONT SLIDING ROOF HOUSING MOUNTING BRACKET

a.
B625893N01
1.844,0.135 2.188,0.469 0.344,0.333 18 false i

i.

Temporarily install the front sliding roof housing mounting bracket to sliding roof housing assembly with the bolt.



b.

Use the same procedure for all of the front sliding roof housing mounting bracket.


Hide 4.INSTALL SLIDING ROOF HOUSING ASSEMBLY

a.
B642748C01
0.396,0.042 1.771,0.396 1.375,0.354 18 false i
V100135

Nut
V100136

Bolt


i.

Temporarily install the sliding roof housing assembly with the 8 nuts and 20 bolts.



b.
B635884N01
0.385,0.031 0.667,0.385 0.281,0.354 18 false i 0.438,4.177 0.594,4.375 0.156,0.198 10 true 1 5.906,1.031 6.063,1.24 0.156,0.208 10 true 2 1.208,4.219 1.365,4.417 0.156,0.198 10 true 3 2.125,4.188 2.281,4.385 0.156,0.198 10 true 3 2.885,4.177 3.042,4.375 0.156,0.198 10 true 3 3.573,1.01 3.729,1.208 0.156,0.198 10 true 3 4.292,1.021 4.448,1.219 0.156,0.198 10 true 3 6.635,0.979 6.792,1.177 0.156,0.198 10 true 3

i.

Tighten the 8 nuts in the order shown in the illustration.

Torque:
5.5 N*m (56 kgf*cm, 49 in.*lbf)



c.
B635885C01
0.177,0.073 0.458,0.427 0.281,0.354 18 false i

i.

Tighten the 6 bolts.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)



d.
B635886C01
0.333,0.031 0.615,0.385 0.281,0.354 18 false i 2.406,0.688 2.563,0.885 0.156,0.198 10 true 1 1.333,1.448 1.49,1.646 0.156,0.198 10 true 2 1.104,0.646 1.26,0.844 0.156,0.198 10 true 3 4.563,3.521 4.719,3.719 0.156,0.198 10 true 1 5.656,4.25 5.813,4.448 0.156,0.198 10 true 2 5.854,3.417 6.01,3.615 0.156,0.198 10 true 3

i.

Tighten the 6 bolts in the order shown in the illustration.

Torque:
8.0 N*m (82 kgf*cm, 71 in.*lbf)



e.
B635887C01
0.323,0.021 0.604,0.375 0.281,0.354 18 false i 1.635,1.271 1.792,1.469 0.156,0.198 10 true 1 2.427,1.313 2.583,1.51 0.156,0.198 10 true 1 1.49,0.833 1.646,1.031 0.156,0.198 10 true 1 2.5,0.781 2.656,0.979 0.156,0.198 10 true 1 1.646,0.188 1.802,0.385 0.156,0.198 10 true 2 2.146,0.198 2.302,0.396 0.156,0.198 10 true 2 2.667,0.313 2.823,0.51 0.156,0.198 10 true 2 1.156,2.146 1.313,2.344 0.156,0.198 10 true 2 3.594,0.792 3.75,0.99 0.156,0.198 10 true 2 4.229,0.781 4.385,0.979 0.156,0.198 10 true 2 5.281,5.469 5.438,5.667 0.156,0.198 10 true 1 4.646,5.479 4.802,5.677 0.156,0.198 10 true 1 4.396,5.031 4.552,5.229 0.156,0.198 10 true 1 5.406,5.021 5.563,5.219 0.156,0.198 10 true 1 4.51,4.448 4.667,4.646 0.156,0.198 10 true 2 5.063,4.417 5.219,4.615 0.156,0.198 10 true 2 5.542,4.49 5.698,4.688 0.156,0.198 10 true 2 5.698,3.417 5.854,3.615 0.156,0.198 10 true 2 6.333,3.417 6.49,3.615 0.156,0.198 10 true 2 2.927,4.813 3.083,5.01 0.156,0.198 10 true 2
V100135

Bolt (A)
V100136

Bolt (B)


i.

Tighten the 20 bolts to install the sliding roof housing assembly in the order shown in the illustration.

Torque:
Bolt (A) : 8.0 N*m (82 kgf*cm, 71 in.*lbf)
Bolt (B) : 5.5 N*m (56 kgf*cm, 49 in.*lbf)



Hide 5.CONNECT SLIDING ROOF DRAIN HOSE

a.
B625876C01
5.885,3.198 5.469,3.031 true 5.938,2.563 5.521,2.729 true 5.958,2.469 6.125,2.635 0.167,0.167 10 true *a 5.917,3.125 6.083,3.292 0.167,0.167 10 true *b 3,0.375 3.25,0.708 0.25,0.333 18 false i 3.771,1.948 4.604,2.302 0.833,0.354 18 false iii 0.167,1.948 0.417,2.281 0.25,0.333 18 false ii
*a Drain Pipe *b Marking


i.

Temporarily install the clamp to the sliding roof drain hose.


ii.

Connect the sliding roof drain hose to the sliding roof housing assembly of the drain pipe.


iii.

Engage the claw to install the clamp as shown in the illustration.

NOTICE:

Make sure that the clamp is on the marking or between the marking and hose end.




b.

Use the same procedure for all of the sliding roof drain hose.


Hide 62170A 7.INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY RH

Hide 63201G 8.INSTALL SLIDING ROOF GLASS SUB-ASSEMBLY

a.
B625854N01
0.365,0.146 0.5,0.427 0.135,0.281 18 true i 4.281,1.729 4.417,2.021 0.135,0.292 18 true i

i.

Using a T25 "TORX" socket wrench, temporarily install the sliding roof glass sub-assembly with the 4 screws.



b.
B635764N01
0.542,0.208 0.74,0.51 0.198,0.302 18 false i 6.156,0.979 6.333,1.198 0.177,0.219 10 false a 2.635,2.583 2.813,2.802 0.177,0.219 10 false a 2.604,1.198 2.781,1.417 0.177,0.219 10 false a

i.

Perform a level check.

1. Check the difference in level "a" between the roof panel and the upper surface of the sliding roof glass sub-assembly when the sliding roof glass sub-assembly as shown in the illustration.

Standard:
Area Measurement Area Measurement
a -2.0 to 2.0 mm (-0.0787 to 0.0787 in.) - -




c.
B635765N01
0.542,0.208 0.74,0.51 0.198,0.302 18 false i 6.49,0.875 6.667,1.094 0.177,0.219 10 false b 2.531,3.083 2.708,3.302 0.177,0.219 10 false a 2.531,0.698 2.708,0.917 0.177,0.219 10 false a

i.

Perform a gap check.

1. Check the gap between the roof panel and sliding roof glass sub-assembly as shown in the illustration.

Standard:
Area Measurement Area Measurement
a 19 mm (0.748 in.) b 18.8 mm (0.740 in.)




d.
B625854N01
0.365,0.146 0.5,0.427 0.135,0.281 18 true i 4.281,1.729 4.417,2.021 0.135,0.292 18 true i

i.

Using a T25 "TORX" socket wrench, tighten the 4 screws to install the sliding roof glass sub-assembly.

Torque:
4.0 N*m (41 kgf*cm, 35 in.*lbf)



Hide 63201H 9.INSTALL SLIDING ROOF PANEL SUB-ASSEMBLY

a.
B635872N01
1.135,0.115 1.271,0.396 0.135,0.281 18 true i 4.917,1.865 5.052,2.156 0.135,0.292 18 true i

i.

Using a T25 "TORX" socket wrench, temporarily install the sliding roof panel sub-assembly with the 4 screws.



b.
B635766N01
0.542,0.208 0.74,0.51 0.198,0.302 18 false i 4.656,1.271 4.833,1.49 0.177,0.219 10 false a 4.656,2.813 4.833,3.031 0.177,0.219 10 false a 1.969,0.844 2.146,1.063 0.177,0.219 10 false a

i.

Perform a level check.

1. Check the difference in level "a" between the roof panel and the upper surface of the sliding roof panel sub-assembly when the sliding roof panel sub-assembly is fully closed as shown in the illustration.

Standard:
Area Measurement Area Measurement
a -2.0 to 2.0 mm (-0.0787 to 0.0787 in.) - -




c.
B635767N01
0.542,0.208 0.74,0.51 0.198,0.302 18 false i 6.479,1.521 6.656,1.74 0.177,0.219 10 false c 4.563,2.99 4.74,3.208 0.177,0.219 10 false b 1.708,0.667 1.885,0.885 0.177,0.219 10 false a 4.563,0.729 4.74,0.948 0.177,0.219 10 false b

i.

Perform a gap check.

1. Check the gap between the roof panel and sliding roof panel sub-assembly as shown in the illustration.

Standard:
Area Measurement Area Measurement
a 18.3 mm (0.720 in.) b 19 mm (0.748 in.)
c 9.5 mm (0.374 in.) - -




d.
B635889N01
1.125,0.094 1.26,0.375 0.135,0.281 18 true i 4.927,1.802 5.063,2.094 0.135,0.292 18 true i

i.

Using a T25 "TORX" socket wrench, tighten the 4 screws.

Torque:
4.0 N*m (41 kgf*cm, 35 in.*lbf)



e.
B635862N01
1.927,0 2.208,0.354 0.281,0.354 18 false i

i.

Open the sliding roof panel sub-assembly to a position where the 2 screws on the front side of the sliding roof panel sub-assembly can be installed.



f.
B635890N01
1.333,0.094 1.469,0.375 0.135,0.281 18 true i 5,1.75 5.135,2.042 0.135,0.292 18 true i

i.

Using a T25 "TORX" socket wrench, install the sliding roof panel sub-assembly with the 2 screws.

Torque:
4.0 N*m (41 kgf*cm, 35 in.*lbf)



Hide 10.INSPECT FOR LEAK

a.
B625881N01
2.146,0 2.427,0.354 0.281,0.354 18 false i

i.

Inspect for leaks by the below procedure.

1. After adjusting the sliding roof glass sub-assembly and sliding roof panel sub-assembly, check for water leakage into the vehicle interior.

2. If there are any leaks, readjust the sliding roof glass sub-assembly and sliding roof panel sub-assembly.



Hide 63218S 11.INSTALL SLIDING ROOF SIDE GARNISH LH

Hide 63217G 12.INSTALL SLIDING ROOF SIDE GARNISH RH