RM38T0EC _58 Vehicle Interior _104612 HEATING / AIR CONDITIONING _0500007 AIR CONDITIONING UNIT A

HEATING / AIR CONDITIONING  AIR CONDITIONING UNIT  DISASSEMBLY  


CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)
I118897N01
1.708,3.438 2.688,4.573 0.979,1.135 0.729,3.438 1.646,4.573 0.917,1.135 2.146,0.188 4.219,0.885 2.073,0.698 3.073,2.656 4.448,3.615 1.375,0.958 5.104,1.083 5.438,1.083 false 0.594,1.438 0.927,1.438 false 5.302,2.219 5.302,2.479 false 5.875,3.865 6.208,3.865 false 3.125,0.51 3.219,0.688 3.219,0.688 3.365,0.688 false 2.292,3.969 2.292,4.229 false 3.854,2.969 3.854,3.229 false 1.448,3.99 1.448,4.25 false 5.302,2.51 5.458,2.708 0.156,0.198 10 false ● 5.396,2.458 5.677,2.813 0.281,0.354 18 false 1 5.698,3.677 5.979,4.031 0.281,0.354 18 false 7 3.781,3.26 4.063,3.615 0.281,0.354 18 false 4 1.375,4.281 1.76,4.646 0.385,0.365 18 false 8 0.927,3.938 1.208,4.292 0.281,0.354 10 false x2 0.417,1.25 0.698,1.604 0.281,0.354 18 false 6 4.979,0.458 5.26,0.813 0.281,0.354 10 false x2 5.479,0.906 5.76,1.26 0.281,0.354 18 false 3 0.771,3.469 1.146,3.708 0.375,0.24 12 false *B 1.75,3.479 2.125,3.719 0.375,0.24 12 false *C 2.229,4.26 2.51,4.615 0.281,0.354 18 false 5 2.198,0.219 2.573,0.458 0.375,0.24 12 false *A 3.406,0.51 3.688,0.865 0.281,0.354 18 false 2 3.125,2.708 3.5,2.948 0.375,0.24 12 false *D

Procedure Part Name Code
Z101186

Z101188

Z101187

1 NO. 2 AIR DUCT 87211A (Click here) - -
2 NO. 3 INSTRUMENT PANEL WIRE 82143C - - -
3 BLOWER ASSEMBLY 87130D - - -
4 ASPIRATOR 88897P - - -
5 HEATER COVER 87114C - - -
6 AIR CONDITIONING AMPLIFIER ASSEMBLY 88650N - - -
7 AIR CONDITIONING HARNESS ASSEMBLY 82210K - - -
8 NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY 87050D - - -

*A w/ PTC Heater *B w/ Rear Air Duct
*C w/o Rear Air Duct *D for Automatic Air Conditioning System
● Non-reusable part - -

I117785N02
4.583,2.583 7,5.25 2.417,2.667 0.167,4 3.25,5.333 3.083,1.333 3.167,0.417 3.5,0.417 false 6.25,1.583 6.583,1.583 false 4.344,1.833 4.677,1.833 false 4.542,0.896 4.708,0.896 false 0.917,2.323 1.25,2.323 false 2.333,3.208 2.333,3.542 false 2.656,4.417 2.656,4.75 false 3.906,5.083 4.24,5.083 false 5.063,0.99 5.469,0.99 false 5.063,1.156 5.313,1.156 5.313,1.156 5.313,0.99 false 2.698,1.125 3.031,1.125 false 5.583,5.25 5.583,2.583 false 6.438,3.448 6.438,3.781 false 6.021,4.385 6.177,4.385 6.177,4.385 6.292,4.677 false 0.823,4.281 0.688,4.281 0.688,4.281 0.51,4.656 false 1.833,5.333 1.833,4 false 0.75,2.979 0.75,3.313 false 4.583,4 5.583,4 false 1.313,4.708 1.313,5.042 false 5.188,2.875 5.021,2.875 5.021,2.875 4.99,3.24 false 5.208,4.188 5.063,4.188 5.063,4.188 5,4.406 false 2.875,0.219 3.427,0.573 0.552,0.354 18 false 19 4.219,0.74 4.771,1.094 0.552,0.354 18 false 20 6.635,1.375 7.083,1.823 0.448,0.448 18 false 21 4,1.635 4.458,2.042 0.458,0.406 18 false 22 1.344,0.667 1.646,0.917 0.302,0.25 10 false x2 1.271,2.135 1.781,2.479 0.51,0.344 18 false 16 0.635,3.323 1.083,3.719 0.448,0.396 18 false 17 2.198,3.563 2.719,3.948 0.521,0.385 18 false 18 2.594,4.76 3.01,5.031 0.417,0.271 18 false 9 5.229,2.75 5.646,3.021 0.417,0.271 18 false 13 5.375,3.406 5.625,3.594 0.25,0.188 10 false x3 3.583,4.906 4,5.177 0.417,0.271 18 false 12 4.302,0.438 4.552,0.625 0.25,0.188 10 false x2 5.521,0.885 5.771,1.073 0.25,0.188 10 false ● 3.073,1.031 3.385,1.229 0.313,0.198 10 false *1 4.635,4.052 5.01,4.292 0.375,0.24 12 false *D 1.875,4.031 2.25,4.271 0.375,0.24 12 false *B 6.313,3.813 6.729,4.208 0.417,0.396 18 false 14 5.708,4.219 6.208,4.563 0.5,0.344 18 false 15 1.167,5.052 1.583,5.438 0.417,0.385 18 false 11 5.396,4.583 5.646,4.771 0.25,0.188 10 false x3 4.635,2.646 5.01,2.885 0.375,0.24 12 false *C 0.219,4.042 0.594,4.281 0.375,0.24 12 false *A 5.646,2.625 6.021,2.865 0.375,0.24 12 false *E 0.844,4.125 1.26,4.396 0.417,0.271 18 false 10 5.229,4.021 5.646,4.292 0.417,0.271 18 false 13

Procedure Part Name Code
Z101186

Z101188

Z101187

9 HEATER COVER 87114B - - -
10 HEATER COVER 87114B - - -
11 QUICK HEATER ASSEMBLY 87710G - - -
12 DRAIN COOLER HOSE 88539J - - -
13 NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY 87050C - - -
14 HEATER CONTROL CABLE SUB-ASSEMBLY - - - -
15 AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY - - - -
16 HEATER GROMMET 87128 - - -
17 HEATER CLAMP 87124B - - -
18 HEATER RADIATOR UNIT SUB-ASSEMBLY 87107A - - -
19 COOLER PIPE GROMMET 88897K - - -
20 COOLER EXPANSION VALVE 88515 (Click here) - -
21 NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY 88501 - - -
22 NO. 1 COOLER THERMISTOR 88625 - - -

*A w/ PTC Heater *B w/o PTC Heater
*C for Dual Type *D for Single Type
*E for Manual Air Conditioning System with Mechanical Control Type - -
*1 UPPER HEATER CASE - -
● Non-reusable part - -

PROCEDURE

Hide 87211A 1.REMOVE NO. 2 AIR DUCT

Z101186

NOTICE:

Be careful not to deform or damage the lower heater case of the air conditioner unit assembly when removing the No. 2 air duct.



a.
I117691C02
2.885,0.469 3.042,0.667 0.156,0.198 10 true A 4.448,0.167 4.604,0.365 0.156,0.198 10 false *a 5.823,0.813 5.979,1.01 0.156,0.198 10 false *b
*a View A *b Front



Hide 88897P 4.REMOVE ASPIRATOR (for Automatic Air Conditioning System)

a.
I116599


Hide 87114C 5.REMOVE HEATER COVER (w/o Rear Air Duct)

a.
I117786


Hide 88650N 6.REMOVE AIR CONDITIONING AMPLIFIER ASSEMBLY

a.
I116601


Hide 82210K 7.REMOVE AIR CONDITIONING HARNESS ASSEMBLY

a.

w/o Rear Air Duct:

I116604


b.

w/ Rear Air Duct:

I116670


Hide 87050D 8.REMOVE NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (w/ Rear Air Duct)

a.
I116603


Hide 87114B 9.REMOVE HEATER COVER (w/o PTC Heater)

a.
I116605


Hide 87114B 10.REMOVE HEATER COVER (w/ PTC Heater)

a.
I117810


Hide 87710G 11.REMOVE QUICK HEATER ASSEMBLY (w/ PTC Heater)

a.
I117811


Hide 88539J 12.REMOVE DRAIN COOLER HOSE

a.
I116606


Hide 87050C 13.REMOVE NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

a.

for Dual Type:

I116608


b.

for Single Type:

I116607


Hide 14.REMOVE HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System with Mechanical Control Type)

a.
I116959


Hide 15.REMOVE AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System with Mechanical Control Type)

a.
I116960


Hide 87128 16.REMOVE HEATER GROMMET

a.
I116671


Hide 87124B 17.REMOVE HEATER CLAMP

a.
I116609


Hide 87107A 18.REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

a.
I116612


Hide 88897K 19.REMOVE COOLER PIPE GROMMET

a.
I116610


Hide 88515 20.REMOVE COOLER EXPANSION VALVE

a.
I116611N01
0.406,0.052 0.688,0.406 0.281,0.354 18 false i 4.521,0.031 4.802,0.385 0.281,0.354 18 false ii

i.

Using a 4 mm hexagon socket wrench, remove the 2 bolts and cooler expansion valve.


ii.

Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.



Hide 88501 21.REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

a.
I116613