RM38T0EC _52 Drivetrain _112266 DRIVE SHAFT / PROPELLER SHAFT _0604511 FRONT DRIVE SHAFT ASSEMBLY(for HEV Model) A

DRIVE SHAFT / PROPELLER SHAFT  FRONT DRIVE SHAFT ASSEMBLY(for HEV Model)  DISASSEMBLY  


CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)
C464878N02
4.354,2.021 4.354,1.74 false 5.49,2.833 5.49,2.5 false 6.229,3.031 6.229,2.802 false 3.677,1.708 3.677,1.375 false 3.24,1.406 3.24,1.073 false 2.688,1.135 2.688,0.854 false 0.927,2.177 0.927,1.844 false 1.469,2.563 1.469,2.229 false 2.052,2.833 2.052,2.5 false 4.896,2.521 4.896,2.125 false 3.896,3.927 3.896,3.531 false 2.719,1.156 3.271,1.51 0.552,0.354 18 false 4 4.531,2.052 5.083,2.406 0.552,0.354 18 false 1 5.521,2.844 6.073,3.198 0.552,0.354 18 false 3 4.323,2.115 4.698,2.354 0.375,0.24 10 false ● 5.323,2.906 5.698,3.146 0.375,0.24 10 false ● 6.26,3.125 6.635,3.365 0.375,0.24 10 false ● 0.927,2.25 1.302,2.49 0.375,0.24 10 false ● 6.458,3.052 7.01,3.406 0.552,0.354 18 false 2 3.188,1.448 3.583,1.688 0.396,0.24 10 false ● 3.604,1.729 4,1.969 0.396,0.24 10 false *1 2.281,2.865 2.833,3.219 0.552,0.354 18 false 5 1.417,2.563 1.969,2.917 0.552,0.354 18 false 6 4.771,2.542 5.167,2.781 0.396,0.24 10 false ● *2 2.073,2.938 2.448,3.177 0.375,0.24 10 false ● 1.125,2.177 1.677,2.531 0.552,0.354 18 false 5 3.823,3.958 4.219,4.198 0.396,0.24 10 false *3

Procedure Part Name Code
Z101186

Z101188

Z101187

1 FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP 43448G (Click here) - -
2 FRONT AXLE INBOARD JOINT BOOT CLAMP 43448F (Click here) - -
3 FRONT AXLE INBOARD JOINT BOOT - - - -
4 FRONT DRIVE INBOARD JOINT ASSEMBLY 43040 (Click here) - -
5 FRONT DRIVE SHAFT DAMPER CLAMP 43474G (Click here) - -
6 FRONT DRIVE SHAFT DAMPER 43474E - - -

*1 TRIPOD JOINT *2 FRONT AXLE INBOARD JOINT GROMMET
*3 FRONT DRIVE OUTBOARD JOINT SHAFT ASSEMBLY - -
● Non-reusable part - -

C506978N01
1.167,0.083 1.917,1.417 0.75,1.333 1.167,1.417 1.917,2.667 0.75,1.25 2.833,2.417 3.667,3.667 0.833,1.25 2.833,0.917 3.667,2.417 0.833,1.5 2.552,0.823 2.813,0.49 2.813,0.49 2.979,0.49 false 4.542,2.333 4.542,2.667 false 3.229,1.729 3.229,2.063 false 3.24,2.99 3.24,3.323 false 1.531,0.646 1.531,0.979 false 1.542,1.896 1.542,2.229 false 3.406,0.375 3.958,0.729 0.552,0.354 18 false 9 3.26,0.417 3.448,0.635 0.188,0.219 10 false ● 3.229,2.094 3.427,2.313 0.198,0.219 10 false ● 1.552,1.01 1.74,1.229 0.188,0.219 10 false ● 1.698,0.979 2.25,1.333 0.552,0.354 18 false 8 3.365,2.073 3.917,2.427 0.552,0.354 18 false 7 0.083,0.083 0.333,0.333 0.25,0.25 12 false *A 4.479,2.677 4.792,2.875 0.313,0.198 10 false *1 3.229,3.333 3.427,3.552 0.198,0.219 10 false ● 3.375,3.302 3.927,3.656 0.552,0.354 18 false 7 1.563,2.25 1.75,2.469 0.188,0.219 10 false ● 1.708,2.229 2.26,2.583 0.552,0.354 18 false 8 1.208,0.125 1.458,0.375 0.25,0.25 12 false *B 2.875,0.958 3.125,1.208 0.25,0.25 12 false *B 2.875,2.458 3.125,2.708 0.25,0.25 12 false *C 1.208,1.458 1.458,1.708 0.25,0.25 12 false *C

Procedure Part Name Code
Z101186

Z101188

Z101187

7 FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP 43447F (Click here) - -
8 FRONT AXLE OUTBOARD JOINT BOOT CLAMP 43447E (Click here) - -
9 FRONT AXLE OUTBOARD JOINT BOOT - (Click here) - -

*A for LH Side *B for Type A
*C for Type B - -
*1 FRONT DRIVE OUTBOARD JOINT SHAFT ASSEMBLY - -
● Non-reusable part - -

CAUTION / NOTICE / HINT

NOTICE:
·

Secure the drive shaft in a vise between aluminum plates.

·

Do not overtighten the vise.



HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 43448G 1.SEPARATE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

a.
C464880N01
0.417,0.083 0.698,0.438 0.281,0.354 18 false i

i.

Using a screwdriver, release the staked part of the front No. 2 axle inboard joint boot clamp and separate the front No. 2 axle inboard joint boot clamp.



Hide 43448F 2.SEPARATE FRONT AXLE INBOARD JOINT BOOT CLAMP

a.

Perform the same procedure as for the front No. 2 axle inboard joint boot clamp.


Hide 3.SEPARATE FRONT AXLE INBOARD JOINT BOOT

a.
C439582


Hide 43040 4.REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY

a.
C464882C04
5.219,1.135 4.833,0.667 4.833,0.667 5.656,0.667 true 6.438,2.917 6.083,2.927 6.083,2.927 6.396,2.854 true 0.531,0.135 0.813,0.49 0.281,0.354 18 false i 3.885,0.135 4.615,0.542 0.729,0.406 18 false ii, iii 0.5,2 0.781,2.354 0.281,0.354 18 false iv 3.865,2 4.375,2.302 0.51,0.302 18 true v, vi 0.49,3.979 0.865,4.344 0.375,0.365 18 false vii 4.135,3.958 4.51,4.323 0.375,0.365 18 false viii 4.656,0.552 4.969,0.75 0.313,0.198 10 false *a 5.885,2.844 6.083,3.01 0.198,0.167 10 true *a
*a Matchmark - -
V113147

Remove in this Direction - -


i.

Remove the old grease from the front drive inboard joint assembly.


ii.

Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.

NOTICE:

Do not use a punch for the marks.



iii.

Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.


iv.

Using a snap ring expander, remove the shaft snap ring from the front drive outboard joint shaft assembly.


v.

Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.

NOTICE:

Do not use a punch for the marks.



vi.

Using a brass bar and a hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.

NOTICE:
·

Do not tap the rollers.

·

Do not drop the tripod joint.




vii.

Remove the front No. 2 axle inboard joint boot clamp, front drive inboard joint boot and front axle inboard joint boot clamp.


viii.

Remove the front axle inboard joint grommet from the front drive inboard joint assembly.



Hide 43474G 5.REMOVE FRONT DRIVE SHAFT DAMPER CLAMP

a.

for Type A:

C464883C02
2.885,1.469 2.781,1.563 2.781,1.563 2.49,1.521 true 0.396,0.083 0.781,0.406 0.385,0.323 18 false i 2.74,1.563 2.979,1.719 0.24,0.156 10 false *a
*a Claw - -


i.

Using needle-nose pliers, separate the 2 front drive shaft damper clamps.



b.

for Type B:

C469401N01
0.406,0.021 0.594,0.365 0.188,0.344 18 false i

i.

Using needle-nose pliers, separate the 2 front drive shaft damper clamps.



Hide 43474E 6.REMOVE FRONT DRIVE SHAFT DAMPER

a.
C432903


Hide 43447F 7.SEPARATE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP (for LH Side)

a.

for Type A:

C464885N01
0.396,0.083 0.865,0.385 0.469,0.302 18 false i

i.

Using a screwdriver, release the staked part of the front No. 2 axle outboard joint boot clamp and separate the front No. 2 axle outboard joint boot clamp.



b.

for Type B:

C464073N01
0.396,0.052 0.677,0.406 0.281,0.354 18 false i

i.

Using pliers, separate the front No. 2 axle outboard joint boot clamp.



Hide 43447E 8.SEPARATE FRONT AXLE OUTBOARD JOINT BOOT CLAMP (for LH Side)

a.

Perform the same procedure as for the front No. 2 axle outboard joint boot clamp.


Hide 9.REMOVE FRONT AXLE OUTBOARD JOINT BOOT (for LH Side)

a.
C445407N01
0.646,0.115 0.927,0.469 0.281,0.354 18 false i 3.99,0.083 4.271,0.438 0.281,0.354 18 false ii

i.

Remove the front axle outboard joint boot clamp, front axle outboard joint boot and front No. 2 axle outboard joint boot clamp from the front drive outboard joint shaft assembly.


ii.

Remove the old grease from the front drive outboard joint shaft assembly.