RM38T0EC _54 Brake _115207 BRAKE (REAR) _0510708 REAR BRAKE A

BRAKE (REAR)  REAR BRAKE  REASSEMBLY  


CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)
C472069N01
3.906,0.677 4.854,0.833 0.948,0.156 3.875,0.646 4.885,0.865 1.01,0.219 5.344,2.875 5.656,2.49 5.656,2.49 5.823,2.49 false 3.313,0.229 3.646,0.229 false 3.802,2.104 4.115,1.667 4.115,1.667 4.281,1.667 false 3.083,0.49 3.229,0.74 3.229,0.74 3.396,0.74 false 4.552,2.469 4.906,2.094 4.906,2.094 5.073,2.094 false 3.667,0.615 3.948,0.969 0.281,0.354 18 false 1 3.729,0.104 4.01,0.458 0.281,0.354 18 false 2 4.698,1.521 4.979,1.875 0.281,0.354 18 false 3 6.24,2.365 6.521,2.719 0.281,0.354 18 false 4 5.385,1.979 5.667,2.333 0.281,0.354 18 false 5 4.563,1.583 4.719,1.781 0.156,0.198 10 false ● 6.104,2.438 6.26,2.635 0.156,0.198 10 false ● 3.927,0.677 5.292,0.833 1.365,0.156 8 false 8.3 (85, 73 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 REAR DISC BRAKE BLEEDER PLUG - (Click here) - -
2 REAR DISC BRAKE BLEEDER PLUG CAP 31478C - - -
3 PISTON SEAL - (Click here) - -
4 CYLINDER BOOT - (Click here) - -
5 REAR DISC BRAKE PISTON 47831 (Click here) - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) ● Non-reusable part
V100135

Lithium soap base glycol grease - -

CAUTION / NOTICE / HINT

CAUTION:

If the rear disc brake cylinder assembly has been disassembled, perform air bleeding for the rear disc brake cylinder assembly.

·

for HEV Model:

Click hereBrake>BRAKE (REAR)>REAR BRAKE>INSTALLATION

·

for Gasoline Model:

Click hereBrake>BRAKE (REAR)>REAR BRAKE>INSTALLATION



NOTICE:
·

Make sure not to scratch, damage or apply excessive force to any of the internal components of the rear disc brake cylinder.

·

To prevent rusting on the inside of the rear disc brake cylinder, perform the rear disc brake piston removal and installation quickly.

·

Do not clean the interior of the rear disc brake cylinder with brake cleaner.

·

Do not remove any parts unless specifically instructed to do so, and only remove the parts indicated.



PROCEDURE

Hide 1.TEMPORARILY TIGHTEN REAR DISC BRAKE BLEEDER PLUG

a.
C472052N01
0.396,0.042 0.677,0.396 0.281,0.354 18 false i

i.

Temporarily install the rear disc brake bleeder plug to the rear disc brake cylinder.

HINT:

Fully tighten the rear disc brake bleeder plug after bleeding the system.




Hide 31478C 2.INSTALL REAR DISC BRAKE BLEEDER PLUG CAP

Hide 3.INSTALL PISTON SEAL

a.
C470507C01
0.365,0.052 1.469,0.406 1.104,0.354 18 false i, ii
V100155

Lithium Soap Base Glycol Grease - -


i.

Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.


ii.

Install the piston seal to the rear disc brake cylinder.

NOTICE:
·

Do not damage the inner surface or piston seal groove of the rear disc brake cylinder.

·

Do not allow the nut to rotate. If the nut is accidentally allowed to rotate, return it to its original position.





Hide 4.INSTALL CYLINDER BOOT

a.
C435363C03
1.604,0.563 1.75,0.729 1.75,0.729 1.927,0.729 false 1.552,1.344 1.75,1.573 1.75,1.573 1.927,1.573 false 3.396,0.656 3.5,0.76 3.5,0.76 3.625,0.76 false 3.354,1.5 3.5,1.604 3.5,1.604 3.625,1.604 false 0.708,0.219 0.99,0.573 0.281,0.354 18 false i 0.667,1.083 0.948,1.438 0.281,0.354 18 false ii 2.25,0.24 2.531,0.594 0.281,0.354 18 false iii 4.052,0.208 4.333,0.563 0.281,0.354 18 false iv 2.01,0.677 2.323,0.875 0.313,0.198 10 false *1 1.99,1.51 2.302,1.708 0.313,0.198 10 false *2 3.719,0.708 4.031,0.906 0.313,0.198 10 false *a 3.729,1.531 4.042,1.729 0.313,0.198 10 false *b
*1 Cylinder Boot *2 Rear Disc Brake Piston
*a Front Side *b Back Side
V100155

Lithium Soap Base Glycol Grease - -


i.

Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.


ii.

Apply a light layer of lithium soap base glycol grease to the contact surfaces of the rear disc brake piston.


iii.

The front and back sides of the cylinder boot are different.


iv.

Install the cylinder boot to the rear disc brake piston.



Hide 47831 5.INSTALL REAR DISC BRAKE PISTON

a.
C470508C01
0.813,0.865 0.979,0.781 true 1.406,0.792 1.583,0.896 true 0.948,1.354 1.073,1.281 false 1.333,1.281 1.458,1.354 false 4.24,0.885 4.24,1.448 true 4.271,0.156 4.479,0.156 4.479,0.156 4.479,0.615 true 5.125,0.156 4.938,0.156 4.938,0.156 4.938,0.625 true 0.667,0.844 0.979,1.042 0.313,0.198 10 false *a 1.583,0.865 1.896,1.063 0.313,0.198 10 false *a 0.833,1.333 1.146,1.531 0.313,0.198 10 false A 1.49,1.333 1.802,1.531 0.313,0.198 10 false A 4.104,0.073 4.417,0.271 0.313,0.198 10 false *1 4.188,1.51 4.5,1.708 0.313,0.198 10 false *2 5.188,0.073 5.5,0.271 0.313,0.198 10 false *3 0.344,0.042 0.625,0.396 0.281,0.354 18 false i 3.906,0.042 4.188,0.396 0.281,0.354 18 false ii
*1 Cylinder Boot *2 Rear Disc Brake Cylinder
*3 Rear Disc Brake Piston - -
*a Indentations - -


i.

Install the rear disc brake piston to the rear disc brake cylinder.

NOTICE:
·

Install the rear disc brake cylinder so that its portions marked (A) fit into the indentations of the rear disc brake piston.

·

Do not forcibly install the rear disc brake piston into the rear disc brake cylinder.




ii.

Install the cylinder boot to the rear disc brake cylinder as shown in the illustration.

NOTICE:
·

Do not damage the cylinder boot.

·

Securely install the cylinder boot into the groove of the rear disc brake cylinder and groove of the rear disc brake piston.