RM38T0EC _V1 General _104397 MAINTENANCE _0510703 REAR DISC BRAKE PAD A

MAINTENANCE  REAR DISC BRAKE PAD  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
C472072N03
3.635,3.677 5.667,4.635 2.031,0.958 2.083,3.469 3.469,4.333 1.385,0.865 5.979,4.083 6.719,5.063 0.74,0.979 4.24,4.781 5.76,5.333 1.521,0.552 4.26,0.333 5.125,0.5 0.865,0.167 4.219,0.292 5.156,0.542 0.938,0.25 5.667,3.854 5.917,3.854 false 1.75,3.865 2.083,3.865 false 4.927,2.417 5.344,2.417 false 6.385,5.323 6.385,5.073 false 6.469,0.313 6.833,0.313 false 2.625,0.417 3.958,0.417 true 3.979,5.042 4.229,5.042 false 3.344,1.115 4.094,1.115 true 6.281,0.146 6.854,0.49 0.573,0.344 18 false 5 5.677,2.281 5.958,2.635 0.281,0.354 18 false 4 4.375,1.021 4.656,1.375 0.281,0.354 18 false 3 6.427,5.281 6.708,5.563 0.281,0.281 18 false 1 3.813,4.885 4.094,5.24 0.281,0.354 18 false 1 6.208,3.74 6.49,4.094 0.281,0.354 18 false 2 1.563,3.698 1.844,4.052 0.281,0.354 18 false 1 3.688,4.958 3.844,5.156 0.156,0.198 10 false ● 4.333,0.333 5.156,0.5 0.823,0.167 8 false 34.3 (350, 25) 4.052,0.323 4.208,0.521 0.156,0.198 10 false ●

Procedure Part Name Code
Z101186

Z101188

Z101187

1 REAR DISC BRAKE ANTI-SQUEAL SHIM KIT - (Click here) - -
2 REAR DISC BRAKE PAD KIT 04466 (Click here) - -
3 REAR DISC BRAKE CYLINDER ASSEMBLY - (Click here) - -
4 NO. 2 PARKING BRAKE WIRE ASSEMBLY 890C0A (Click here) - -
5 INSPECT BRAKE FLUID LEVEL IN RESERVOIR - - (Click here) -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) ● Non-reusable part
V100135

Disc brake grease - -

C470524N01
4.083,3.563 4.417,3.563 false 6.448,0.229 6.781,0.229 false 6.24,0.063 6.823,0.417 0.583,0.354 18 false 7 3.875,3.406 4.458,3.76 0.583,0.354 18 false 6

Procedure Part Name Code
Z101186

Z101188

Z101187

6 REAR WHEEL - - - -
7 NORMAL CONDITION RECOVERY - - - (Click here)

CAUTION / NOTICE / HINT

NOTICE:
·

Immediately after installing the rear disc brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the rear disc brake pads, the brake pedal may feel soft due to clearance between the rear disc brake pads and rear disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the rear disc brake pads, always perform a road test to check the braking performance and check for vibrations.



HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 1.INSTALL REAR DISC BRAKE ANTI-SQUEAL SHIM KIT

Z101186

NOTICE:
·

When replacing worn rear disc brake pads, the rear disc brake anti-squeal shims and rear disc brake pad wear indicator plates must be replaced together with the rear disc brake pads.

·

Install each rear disc brake pad wear indicator plate in the correct position and direction.

·

Install the rear disc brake anti-squeal shims in the correct positions and directions.

·

Do not apply disc brake grease to the lining surface of the rear disc brake pad.




a.
C473530C01
4.917,3.104 5.781,3.646 0.865,0.542 1.219,2.417 1.219,2.094 1.219,2.094 1.375,2.094 false 3.031,2.438 3.031,2.094 3.031,2.094 3.188,2.094 false 5.771,3.458 5.979,3.458 false 0.875,3.333 1,3.594 1,3.594 1.115,3.594 false 2.24,3.375 2.365,3.635 2.365,3.635 2.479,3.635 false 2.604,3.323 2.802,3.625 2.802,3.625 2.917,3.625 false 0.385,3.458 0.385,3.25 0.385,3.25 0.688,3.25 false 2.146,0.646 2.656,0.646 false 0.896,1.01 1.417,1 false 4.219,0.115 4.5,0.469 0.281,0.354 18 false ii 4.115,2.052 4.396,2.406 0.281,0.354 18 false iv 0.448,2 1.063,2.354 0.615,0.354 18 false iii 3.25,2.01 3.563,2.208 0.313,0.198 10 false *c 1.427,2.01 1.74,2.208 0.313,0.198 10 false *d 2.542,3.552 2.854,3.75 0.313,0.198 10 false *2 3,3.531 3.313,3.729 0.313,0.198 10 false *1 6.042,3.375 6.354,3.573 0.313,0.198 10 false *3 0.323,3.49 0.635,3.688 0.313,0.198 10 false *c 1.167,3.5 1.479,3.698 0.313,0.198 10 false *e 0.458,0.177 0.615,0.375 0.156,0.198 18 false i 2.698,0.542 3.146,0.823 0.448,0.281 10 false *a 0.688,0.906 1,1.104 0.313,0.198 10 false *b
*1 Rear Disc Brake Anti-squeal Shim *2 Rear No. 2 Disc Brake Anti-squeal Shim
*3 Rear Disc Brake Pad Wear Indicator Plate - -
*a Identification Mark (Orange) *b Identification Mark (Yellow green)
*c Inner Side *d Outer Side
*e Claw - -
V100145

Disc Brake Grease - -


i.

Check the rear disc brake pad.

HINT:

If the rear disc brake pad has an identification mark, be sure to confirm the installation location.



ii.

Apply disc brake grease to the inner side of the rear disc brake anti-squeal shim as shown in the illustration.


iii.

Install the rear No. 1 disc brake anti-squeal shim to the rear disc brake pad (inside and outside).


iv.

Install the rear No. 2 disc brake anti-squeal shim to the rear disc brake pad (inside and outside).


v.

Install the rear disc brake anti-squeal shim to the rear disc brake pad (outside).

NOTICE:

Install the rear disc brake anti-squeal shim so that its claws are toward the outside of the vehicle.



vi.

Install a new rear disc brake pad wear indicator plate to each rear disc brake pad.

NOTICE:
·

When replacing worn rear disc brake pads, the rear disc brake anti-squeal shims and rear disc brake pad wear indicator plates must be replaced together with the rear disc brake pads.

·

Install each rear disc brake pad wear indicator plate in the correct position and direction.

·

Install the rear disc brake anti-squeal shims in the correct positions and directions.

·

Do not apply disc brake grease to the lining surface of the rear disc brake pad.





Hide 04466 2.INSTALL REAR DISC BRAKE PAD KIT

Z101186

CAUTION:
·
C470526

Be careful not to get pinched by the rear disc brake cylinder assembly or other parts when installing the rear disc brake pads.

·

After lifting up the rear disc brake cylinder assembly, secure it in place before performing any work on it.

·

The rear disc brake cylinder assembly could fall, pinching hands or fingers and causing injury.




a.
C473528N01
0.458,0.052 0.74,0.406 0.281,0.354 18 false i 3.917,0.031 4.198,0.385 0.281,0.354 18 false ii

i.

Using SST, push back the front disc brake piston.

SST
09719-77020  

NOTICE:
·

Make sure the brake fluid does not overflow from the reservoir.

·

Do not forcibly push in the rear disc brake piston.




ii.

Install the 2 rear disc brake pads to the rear disc brake cylinder mounting.

NOTICE:
·

Keep the friction surfaces of the rear disc brake pads and rear disc free from oil and grease.

·

Install the rear disc brake pad so that the rear disc brake pad wear indicator plate is mounted on the lower side of the vehicle.



C473529


iii.

Depress the brake pedal several times.



Hide 3.INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY

Torque:
34.3 N*m (350 kgf*cm, 25 ft.*lbf)

Hide 890C0A 4.CONNECT NO. 2 PARKING BRAKE WIRE ASSEMBLY

Z101186

Click here(Click here)