RM38T0EC _V1 General _104397 MAINTENANCE _0510702 FRONT BRAKE FLEXIBLE HOSE A

MAINTENANCE  FRONT BRAKE FLEXIBLE HOSE  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
C496747N02
5.771,2.677 6.604,2.927 0.833,0.25 5.813,2.719 6.563,2.885 0.75,0.167 3,0.333 3.833,0.667 0.833,0.333 2.958,0.292 3.875,0.708 0.917,0.417 0.313,5.156 1.063,5.323 0.75,0.167 0.271,5.115 1.104,5.365 0.833,0.25 6.469,0.323 6.75,0.323 false 4.313,4.5 4.646,4.5 false 1.25,1.24 1.417,1.24 1.417,1.24 1.885,2.396 true 1.542,0.75 1.708,0.75 1.708,0.75 2.115,1.698 true 2.542,0.792 2.833,0.5 2.833,0.5 3,0.5 false 2.604,5.063 2.938,5.063 false 1.063,5.24 1.229,5.24 1.229,5.24 1.229,4.813 false 5.479,2.802 5.813,2.802 false 5.521,1.833 5.854,1.833 false 6.458,0.74 6.792,0.74 false 5.948,0.156 6.177,0.5 0.229,0.344 18 false 5 4.115,4.333 4.396,4.688 0.281,0.354 18 false 4 0.74,1.052 1.208,1.333 0.469,0.281 18 true 1, 2 1.354,0.667 1.573,0.865 0.219,0.198 10 false *1 2.958,0.729 3.177,0.927 0.219,0.198 10 true *2 2.99,4.969 3.604,5.167 0.615,0.198 10 false 5.885,2.719 6.573,2.906 0.688,0.188 8 false 29 (296, 21) 0.385,5.167 1.25,5.354 0.865,0.188 8 false 29 (296, 21) 5.906,1.74 6.063,1.938 0.156,0.198 10 false 3.042,0.354 3.875,0.542 0.833,0.188 8 false 15.2 (155, 11) 3.042,0.5 3.875,0.688 0.833,0.188 8 false 13.4 (137, 10)* 0.125,5.135 0.281,5.333 0.156,0.198 10 false 6.26,0.594 6.49,0.938 0.229,0.344 18 false 3 6.135,0.188 6.594,0.521 0.458,0.333 12 false (*A)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 INSTALL FRONT FLEXIBLE HOSE 47313J (Click here) - -
2 CONNECT FRONT FLEXIBLE HOSE 47313J (Click here) - -
3 BLEED BRAKE LINE - - (Click here) -
4 FRONT WHEEL - - - -
5 INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL - - - (Click here)

*A for HEV Model - -
*1 FRONT SPEED SENSOR *2 BRAKE LINE
V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) * For use with a union nut wrench
Non-reusable part - -

CAUTION / NOTICE / HINT

NOTICE:
·

Because the left and right front flexible hoses are not interchangeable, verify the part number when installing the front flexible hoses.

·

When reusing the front flexible hoses, use the identification marks created during removal to install each front flexible hose to its original position.



HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 47313J 1.INSTALL FRONT FLEXIBLE HOSE

Z101186

NOTICE:

When installing the front flexible hose, minimize twisting of the hose.



a.
C438913C01
1.833,0.229 2.146,0.427 0.313,0.198 10 false *a 0.469,0.25 0.917,0.615 0.448,0.365 18 false i, ii 4.188,0.271 4.635,0.635 0.448,0.365 18 false iii 1.906,3.083 2.219,3.385 0.313,0.302 18 false iv
*a Torque Wrench Fulcrum Length - -


i.

Install the front flexible hose with a new clip.

NOTICE:

Install the clip as far as it will go.



ii.

Using a union nut wrench, connect the brake line to the front flexible hose while holding the front flexible hose with a wrench.

Torque:
Specified tightening torque : 15.2 N*m (155 kgf*cm, 11 ft.*lbf)

NOTICE:
·

Do not kink or damage the brake line.

·

Do not allow any foreign matter such as dirt or dust to enter the brake line from the connecting parts.



HINT:
·

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION

·

When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)):

13.4 N*m (137 kgf*cm, 10 ft.*lbf)




iii.

Engage the 2 hooks to install the front speed sensor clamp bracket.

NOTICE:

Do not twist the front speed sensor wire harness when installing it.



iv.

Install the front flexible hose and front speed sensor to the front shock absorber assembly with the bolt.

Torque:
29 N*m (296 kgf*cm, 21 ft.*lbf)

NOTICE:

Do not twist the front flexible hose when installing it.




Hide 47313J 2.CONNECT FRONT FLEXIBLE HOSE

Hide 5. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL (for HEV Model)

HINT:

When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.

Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART