RM38T0EC _V1 General _104397 MAINTENANCE _0510701 FRONT DISC BRAKE PAD A

MAINTENANCE  FRONT DISC BRAKE PAD  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
C470438N02
3.25,3.167 4.25,4.667 1,1.5 1.333,2.417 2.333,3.5 1,1.083 0.229,0.656 1.063,0.823 0.833,0.167 0.188,0.615 1.104,0.865 0.917,0.25 1.125,3.125 1.333,3.125 false 4.25,4.292 4.469,4.292 false 4.656,2.198 4.99,2.198 false 2.51,3.75 2.51,4.333 false 1.677,1.323 1.844,1.323 1.844,1.323 2.26,1.229 true 1.063,0.74 1.396,0.74 false 3.01,4.031 3.01,4.198 3.01,4.198 2.51,4.198 false 6.51,0.333 6.844,0.333 false 6.344,0.177 6.667,0.479 0.323,0.302 18 false 4 4.479,2.042 4.729,2.292 0.25,0.25 18 false 5 0.948,2.979 1.198,3.229 0.25,0.25 18 false 1 2.594,4.219 2.844,4.469 0.25,0.25 18 false 2 4.75,4.115 5,4.365 0.25,0.25 18 false 1 1.469,1.156 1.719,1.406 0.25,0.25 18 false 3 0.292,0.677 1.042,0.844 0.75,0.167 8 false 34.3 (350, 25)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 FRONT ANTI SQUEAL SHIM KIT 04945 (Click here) - -
2 FRONT DISC BRAKE PAD KIT 04465 (Click here) - -
3 FRONT DISC BRAKE CYLINDER ASSEMBLY - (Click here) - -
4 INSPECT BRAKE FLUID LEVEL IN RESERVOIR - - (Click here) -
5 FRONT WHEEL - - - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)
V100135

Disc brake grease

CAUTION / NOTICE / HINT

NOTICE:
·

Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the front disc brake pads, the brake pedal may feel soft due to clearance between the front disc brake pads and front disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the front disc brake pads, always perform a road test to check the braking performance and check for vibrations.



HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 04945 1.INSTALL FRONT ANTI SQUEAL SHIM KIT

Z101186

NOTICE:
·

When replacing worn front disc brake pads, the front disc brake anti-squeal shims and front disc brake pad wear indicator plates must be replaced together with the front disc brake pads.

·

Do not apply disc brake grease to the lining surface of the brake pad.

·

Install the front disc brake pad wear indicator plates in the correct position and direction.

·

Install the front disc brake anti-squeal shims in the correct position and direction.




a.
C438906C01
4.865,0.26 4.865,0.104 4.865,0.104 5.948,0.104 false 5.448,0.344 5.448,0.104 false 5.958,0.813 6.125,0.667 false 3.719,1.313 3.719,1.063 false 4.198,1.365 4.198,1.115 false 6.427,1.135 6.635,1.135 false 5.99,0.031 6.302,0.229 0.313,0.198 10 false *3 4.146,1.406 4.458,1.604 0.313,0.198 10 false *1 3.656,1.365 3.969,1.563 0.313,0.198 10 false *2 6.156,0.573 6.469,0.771 0.313,0.198 10 false *1 6.677,1.042 6.99,1.24 0.313,0.198 10 false *2 0.469,0.094 0.75,0.448 0.281,0.354 18 false i 3.552,0.094 4.094,0.469 0.542,0.375 18 false ii, iii
*1 Front No. 1 Disc Brake Anti-squeal Shim *2 Front No. 2 Disc Brake Anti-squeal Shim
*3 Front Disc Brake Pad Wear Indicator Plate - -
V100135

Disc Brake Grease - -


i.

Apply disc brake grease to both sides of each front No. 1 disc brake anti-squeal shim as shown in the illustration.


ii.

Install the front No. 1 disc brake anti-squeal shim and front No. 2 disc brake anti-squeal shim to each front disc brake pad.


iii.

Install the front disc brake pad wear indicator plate to each front disc brake pad.



Hide 04465 2.INSTALL FRONT DISC BRAKE PAD KIT

Z101186

CAUTION:
·
C371988

Be careful not to get pinched by the front disc brake cylinder assembly or other parts when installing the front disc brake pads.

·

After lifting up the front disc brake cylinder assembly, secure it in place before performing any work on it.

·

The front disc brake cylinder assembly could fall, pinching hands or fingers and causing injury.




a.
C472923N01
0.552,0.104 0.833,0.458 0.281,0.354 18 false i

i.

Install the 2 front disc brake pads to the front disc brake cylinder mounting.

NOTICE:
·

Keep the friction surfaces of the front disc brake pads and front disc free from oil and grease.

·

Install the front disc brake pad so that the pad wear indicator plate is mounted on the upper side of the vehicle.





Hide 3.INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY

a.
C465689N01
0.458,1.063 1.031,1.063 true 0.417,0.146 0.698,0.5 0.281,0.354 18 false i 3.927,0.135 4.208,0.49 0.281,0.354 18 false ii 0.177,1.01 0.479,1.177 0.302,0.167 10 false SST

i.

Using SST, push back the front disc brake piston.

SST
09719-77020  

NOTICE:
·

Make sure the brake fluid does not overflow from the reservoir.

·

Do not forcibly push in the rear disc brake piston.




ii.

Hold the front disc brake cylinder shide pin (lower side) and install the front disc brake cylinder assembly to the front disc brake cylinder mounting with the bolt.

Torque:
34.3 N*m (350 kgf*cm, 25 ft.*lbf)


iii.

Depress the brake pedal several times.