RM38T0EC _54 Brake _115206 BRAKE (FRONT) _0510705 FRONT BRAKE A

BRAKE (FRONT) FRONT BRAKE INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

4.667,3.083 5.75,4.5 1.083,1.417 1.125,2.948 1.958,3.115 0.833,0.167 1.083,2.906 2,3.156 0.917,0.25 5.75,3.854 6.083,3.854 false 1.708,3.823 1.375,3.823 false 3.917,1.417 4.25,1.417 false 2.073,4.063 1.75,4.427 1.75,4.427 1.583,4.427 false 2.292,2.292 1.969,2.542 1.969,2.542 1.802,2.542 false 2.292,3.031 1.958,3.031 false 3.854,2.927 4.188,2.927 false 1.021,1.74 1.354,1.74 false 0.833,3.521 1.167,3.521 false 6.469,3.719 6.75,4.073 0.281,0.354 18 false 6 3.677,1.229 4.229,1.583 0.552,0.354 18 false 1 0.802,1.552 1.083,1.906 0.281,0.354 18 false 5 0.656,3.354 0.938,3.708 0.281,0.354 18 false 5 1.26,4.323 1.417,4.521 0.156,0.198 10 false ● 2.323,3.125 2.635,3.323 0.313,0.198 10 false x2 1.594,2.375 1.875,2.729 0.281,0.354 18 false 3 1.052,3.74 1.667,3.938 0.615,0.198 10 false ● 1.385,4.281 1.667,4.635 0.281,0.354 18 false 3 1.448,2.438 1.604,2.635 0.156,0.198 10 false ● 1.167,2.969 2.885,3.125 1.719,0.156 8 false 107 (1091, 79) 4.24,2.813 4.604,3.167 0.365,0.354 18 false 2 1.198,3.698 1.479,4.052 0.281,0.354 18 false 4

Procedure		Part Name Code
1	FRONT DISC	43512	(202307,999999,_54,_115206,_0510705,RM100000002BUWT_01_0076,)	-	-
2	FRONT DISC BRAKE CYLINDER MOUNTING	47722	-	-	-
3	FRONT DISC BRAKE BUSHING DUST BOOT	-	(202307,999999,_54,_115206,_0510705,RM100000002BUWT_01_0069,)	-	-
4	FRONT DISC BRAKE CYLINDER SLIDE BUSH	-	(202307,999999,_54,_115206,_0510705,RM100000002BUWT_01_0080,)	-	-
5	FRONT DISC BRAKE CYLINDER SLIDE PIN	47715A	(202307,999999,_54,_115206,_0510705,RM100000002BUWT_01_0070,)	-	-
6	FRONT DISC BRAKE FITTING KIT	04947	(202307,999999,_54,_115206,_0510705,RM100000002BUWT_01_0071,)	-	-

	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": Nm (kgfcm, ft.*lbf)	●	Non-reusable part
	Lithium soap base glycol grease	-	-

0.573,1.313 2.198,3.333 1.625,2.021 4.396,2.417 6.083,4.5 1.688,2.083 2.115,0.677 2.948,0.844 0.833,0.167 2.073,0.635 2.99,0.885 0.917,0.25 3.365,1.698 4.198,1.865 0.833,0.167 3.323,1.656 4.24,1.906 0.917,0.25 6.083,3.958 6.417,3.958 false 1.25,3.333 1.25,3.667 false 2.677,3.615 2.677,4.365 false 3.76,3.938 3.76,4.188 3.76,4.188 2.677,4.188 false 2.958,0.76 3.292,0.76 false 6.271,1.531 6.604,1.531 false 4.698,0.875 5.031,0.875 false 4.375,0.333 4.708,0.333 false 4.198,1.781 4.531,1.781 false 4.563,1.865 4.875,2.063 0.313,0.198 10 false x2 5.073,0.781 5.542,1 0.469,0.219 10 false ● 2.208,0.677 3.229,0.906 1.021,0.229 8 false 29 (296, 21) 3.438,1.708 4.229,1.896 0.792,0.188 8 false 34.3 (350, 25) 1.313,3.604 1.594,3.958 0.281,0.354 18 false 7 6.781,3.823 7.063,4.177 0.281,0.354 18 false 7 2.75,4.26 3.031,4.615 0.281,0.354 18 false 8 6.677,1.365 6.958,1.719 0.281,0.354 18 false 9 5.073,0.188 5.552,0.521 0.479,0.333 18 false 10 1.927,0.656 2.135,0.875 0.208,0.219 10 false ●

Procedure		Part Name Code
7	FRONT ANTI SQUEAL SHIM KIT	04945	(202307,999999,_54,_115206,_0510705,RM100000002BUWT_01_0072,)	-	-
8	FRONT DISC BRAKE PAD KIT	04465	(202307,999999,_54,_115206,_0510705,RM100000002BUWT_01_0073,)	-	-
9	DISC BRAKE CYLINDER ASSEMBLY	47750	-	-	-
10	FRONT FLEXIBLE HOSE	47313J	(202307,999999,_54,_115206,_0510705,RM100000002BUWT_01_0075,)	-	-

	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": Nm (kgfcm, ft.*lbf)	●	Non-reusable part
	Disc brake grease	-	-

5.719,3.167 6.052,3.167 false 6.302,0.323 6.635,0.323 false 6.313,0.771 6.646,0.771 false 5.99,0.177 6.354,0.448 0.365,0.271 18 false 11 6.094,3.01 6.458,3.281 0.365,0.271 18 false 12 5.635,0.615 6,0.885 0.365,0.271 18 false 13 5.958,0.646 6.375,0.896 0.417,0.25 12 false (*A)

Procedure		Part Name Code
11	BLEED BRAKE LINE	-	-	(202307,999999,_54,_115206,_0510705,RM100000002BUWT_01_0078,)	-
12	FRONT WHEEL	-	-	-	-
13	INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL	-	-	-	(202307,999999,_54,_115206,_0510705,RM100000002BUWT_01_0081,)

for HEV Model

CAUTION / NOTICE / HINT

NOTICE:: ·

Immediately after installing the brake pads, the braking performance may be reduced. Always perform a road test in a safe place while paying attention to the surroundings.

·

After replacing the front disc brake pads, the brake pedal may feel soft due to clearance between the front disc brake pads and front disc. Depress the brake pedal several times until the brake pedal feels firm.

·

After replacing the front disc brake pads, always perform a road test to check the braking performance and check for vibrations.

HINT:: ·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.

PROCEDURE

Hide Display 43512 1.INSTALL FRONT DISC

NOTICE:: When replacing the front disc with a new one, select the installation position where the front disc has minimal runout.

3.677,0.865 4.281,0.833 4.281,0.833 3.667,0.792 true 4.313,0.76 4.625,0.958 0.313,0.198 10 false *a 1.927,0.063 2.323,0.375 0.396,0.313 18 true i, ii

Matchmark

Align the matchmarks of the front disc and front axle hub sub-assembly, and install the front disc.

Hide Display 47722 2.INSTALL FRONT DISC BRAKE CYLINDER MOUNTING

Torque:: 107 N*m (1091 kgf*cm, 79 ft.*lbf)

Hide Display 3.INSTALL FRONT DISC BRAKE BUSHING DUST BOOT

1.073,0.115 1.354,0.469 0.281,0.354 18 false i 4.167,0.125 4.448,0.479 0.281,0.354 18 false ii

Lithium Soap Base Glycol Grease

Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new front disc brake bushing dust boots.

HINT:: Apply more than 0.3 g (0.01 oz) of lithium soap base glycol grease to each front disc brake bushing dust boot.

ii.

Install the 2 front disc brake bushing dust boots to the front disc brake cylinder mounting.

Hide Display 4.INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH

2.792,0.104 3.396,0.375 0.604,0.271 18 false i, ii

Lithium Soap Base Glycol Grease

Apply a light layer of lithium soap base glycol grease to the contact surface of the front disc brake cylinder slide pin (lower side).

ii.

Install a new front disc brake cylinder slide bushing to the front disc brake cylinder slide pin (lower side).

Hide Display 47715A 5.INSTALL FRONT DISC BRAKE CYLINDER SLIDE PIN

0.448,0.073 0.729,0.427 0.281,0.354 18 false i 3.552,0.063 4.167,0.396 0.615,0.333 18 false ii, iii

Lithium Soap Base Glycol Grease

Apply a light layer of lithium soap base glycol grease to the sliding part and the sealing surfaces of the 2 front disc brake cylinder slide pins.

ii.

Install the 2 front disc brake cylinder slide pins to the front disc brake cylinder mounting.

iii.

Push each front disc brake cylinder slide pin into the front disc brake bushing dust boot to engage the pin to the boot.

Hide Display 04947 6.INSTALL FRONT DISC BRAKE FITTING KIT

NOTICE:: Be sure to install each front disc brake pad support plate in the correct position and direction.

Hide Display 04945 7.INSTALL FRONT ANTI SQUEAL SHIM KIT

Click here(

202307,999999,_V1,_104397,_0510701,RM100000002BUX4_03_0001,)

Hide Display 04465 8.INSTALL FRONT DISC BRAKE PAD KIT

NOTICE:: ·

Keep the friction surfaces of the front disc brake pads and front disc free from oil and grease.

·

Install the front disc brake pad so that the pad wear indicator plate is mounted on the upper side of the vehicle.

Hide Display 47750 9.INSTALL DISC BRAKE CYLINDER ASSEMBLY

Torque:: 34.3 N*m (350 kgf*cm, 25 ft.*lbf)

Hide Display 47313J 10.CONNECT FRONT FLEXIBLE HOSE

NOTICE:: Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly.

Torque:: 29 N*m (296 kgf*cm, 21 ft.*lbf)

Hide Display 11.BLEED BRAKE LINE

for HEV Model:

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID (for HEV Model)>BLEEDING202307,999999,_54,_113942,_0604471,RM100000002BUFW,

for Gasoline Model:

Click hereBrake>BRAKE SYSTEM (OTHER)>BRAKE FLUID (for Gasoline Model)>BLEEDING202307,999999,_54,_113942,_0604474,RM100000002BUGR,

Hide Display 12.INSTALL FRONT WHEEL

Click hereGeneral>MAINTENANCE>TIRE AND WHEEL>INSTALLATION202201,999999,_V1,_104397,_0503374,RM100000001ZE9I,

Hide Display 13. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL (for HEV Model)

HINT:: When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function that completes learning when the respective system is used.; Click hereGeneral>SETUP>WHEN DISCONNECTING OR RECONNECTING BATTERY TERMINAL>AUTOMATIC LEARNING CHART202307,999999,_V1,_106911,_0485800,RM100000002CEKZ,