RM38T0EC _54 Brake _113942 BRAKE SYSTEM (OTHER) _0604483 BRAKE MASTER CYLINDER(for HEV Model) A

BRAKE SYSTEM (OTHER)  BRAKE MASTER CYLINDER(for HEV Model)  REASSEMBLY  


CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)
C507151N01
4.042,4.167 4.281,4.167 false 2.146,3.104 2.625,3.104 false 3.198,1.25 3.531,1.25 false 3.313,0.479 3.646,0.479 false 3.5,3.521 4.156,3.802 4.156,3.802 4.323,3.802 true 3.938,2.063 4.354,1.552 4.354,1.552 4.521,1.552 false 3.781,3.396 4.344,3.396 false 3.583,1.083 3.865,1.438 0.281,0.354 18 false 1 3.708,0.323 3.99,0.677 0.281,0.354 18 false 2 4.854,1.438 5.135,1.792 0.281,0.354 18 false 4 1.979,2.969 2.26,3.323 0.281,0.354 18 false 5 4.698,3.313 4.979,3.667 0.281,0.354 18 false 3 4.688,3.656 4.969,4.01 0.281,0.354 18 false 3 4.594,3.354 4.875,3.708 0.281,0.354 10 false ● 4.583,3.698 4.865,4.052 0.281,0.354 10 false ● 4.344,4.073 4.625,4.427 0.281,0.354 10 false *1

Procedure Part Name Code
Z101186

Z101188

Z101187

1 BRAKE MASTER CYLINDER RESERVOIR STRAINER 47299 - - -
2 BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY 47230 - - -
3 MASTER CYLINDER RESERVOIR GROMMET 47255 (Click here) - -
4 BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY 47220D (Click here) - -
5 BRAKE MASTER CYLINDER STRAIGHT PIN 47210U (Click here) - -

*1 BRAKE MASTER CYLINDER BODY - -
● Non-reusable part
V100135

Lithium soap base glycol grease

PROCEDURE

Hide 47299 1.INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER

Hide 47230 2.INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

Hide 47255 3.INSTALL MASTER CYLINDER RESERVOIR GROMMET

a.
C507935C01
2.938,0.125 3.219,0.479 0.281,0.354 18 false i 2.833,1.177 3.115,1.531 0.281,0.354 18 false ii
V100155

Lithium Soap Base Glycol Grease - -


i.

Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new master cylinder reservoir grommets.


ii.

Install the 2 master cylinder reservoir grommets to the brake master cylinder body.



Hide 47220D 4.INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

a.
C507152N01
0.417,0.042 1.792,0.396 1.375,0.354 18 false i, ii

i.

Secure the brake master cylinder body in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder body.



ii.

Install the brake master cylinder reservoir assembly to the brake master cylinder body.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.




Hide 47210U 5.INSTALL BRAKE MASTER CYLINDER STRAIGHT PIN

a.
C507147N02
0.354,0.052 1.729,0.406 1.375,0.354 18 false i, ii

i.

Using a 5 mm pin punch and a hammer, tap in the brake master cylinder straight pin to secure the brake master cylinder reservoir assembly.


ii.

Remove the brake master cylinder sub-assembly from the vise.