RM38T0EC _51 Engine / Hybrid System _144996 M20F-FXS, M20G-FXS EMISSION CONTROL _0604305 EGR VALVE A

M20F-FXS, M20G-FXS EMISSION CONTROL  EGR VALVE  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
A485866N01
3.167,0.083 3.833,0.25 0.667,0.167 0.625,2.5 1.292,2.667 0.667,0.167 0.083,1.25 0.75,1.417 0.667,0.167 4.583,2.75 4.927,2.75 false 1.5,2.25 1.667,2.25 1.667,2.25 1.938,2.073 false 2.583,0.75 2.75,0.75 2.75,0.75 2.906,1.573 false 1.917,0.667 2.083,0.667 2.083,0.667 2.24,1.115 false 2.083,3 2.417,3 false 3.083,0.354 3.25,0.354 3.25,0.354 3.417,0.917 false 6.26,0.365 6.583,0.365 false 3.833,0.167 4,0.167 4,0.167 4.156,0.25 false 1.302,2.583 1.625,2.583 false 0.417,1.25 0.417,1.083 0.417,1.083 0.75,1 false 6.354,0.802 6.677,0.802 false 4.917,0.75 4.917,1.083 false 4.375,2.615 5.063,3.063 0.688,0.448 18 false 4 1.281,2.073 1.969,2.521 0.688,0.448 18 false 8 2.417,0.604 3.104,1.052 0.688,0.448 18 false 7 2.281,0.667 2.667,1.063 0.385,0.396 10 false ● 1.719,0.49 2.406,0.938 0.688,0.448 18 false 6 1.552,0.573 1.938,0.969 0.385,0.396 10 false ● 4.854,1.135 5.542,1.583 0.688,0.448 18 false 3 1.885,2.854 2.573,3.302 0.688,0.448 18 false 2 2.615,0.198 3.302,0.646 0.688,0.448 18 false 1, 5 1.031,0.896 1.417,1.292 0.385,0.396 10 false x2 1.781,2.573 2.167,2.969 0.385,0.396 10 false x2 4.25,0.271 4.635,0.667 0.385,0.396 10 false x2 5.948,0.219 6.385,0.531 0.438,0.313 18 false 11 3.229,0.083 3.854,0.292 0.625,0.208 8 false 10 (102, 7) 0.125,1.25 0.75,1.458 0.625,0.208 8 false 10 (102, 7) 0.677,2.5 1.302,2.708 0.625,0.208 8 false 10 (102, 7) 5.75,0.646 6.469,0.927 0.719,0.281 18 false 9, 10

Procedure Part Name Code
Z101186

Z101188

Z101187

1 SET EGR VALVE ASSEMBLY 25620 (Click here) - -
2 NO. 8 WATER BY-PASS HOSE 16296 - - -
3 NO. 4 WATER BY-PASS HOSE 16281 - - -
4 EGR COOLER ASSEMBLY 25680 - - -
5 INSTALL EGR VALVE ASSEMBLY 25620 (Click here) - -
6 EGR INLET GASKET 25628 - - -
7 EGR VALVE ADAPTER GASKET 25629 - - -
8 NO. 1 EGR PIPE SUB-ASSEMBLY 25601 (Click here) - -
9 INSPECT FOR COOLANT LEAK - (Click here) - -
10 INSPECT FOR EXHAUST GAS LEAK - (Click here) - -
11 PERFORM INITIALIZATION - - - (Click here)

V100146

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


PROCEDURE

Hide 25620 1.SET EGR VALVE ASSEMBLY

Z101186

NOTICE:

Perform "Inspection After Repair" after replacing the EGR valve assembly.

Click here(Click here)



a.
A467606N02
0.521,0.104 1.156,0.667 0.635,0.563 18 false i

i.

Set the EGR valve assembly to the camshaft housing.

HINT:

At this time, do not install the parts with bolts.




Hide 16296 2.CONNECT NO. 8 WATER BY-PASS HOSE

Hide 16281 3.CONNECT NO. 4 WATER BY-PASS HOSE

Hide 25620 5.INSTALL EGR VALVE ASSEMBLY

a.
A466681N06
0.49,0.115 0.927,0.531 0.438,0.417 18 false i

i.

Using the 8 mm socket wrench, install the EGR valve assembly with the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)



Hide 25628 6.INSTALL EGR INLET GASKET

Hide 25629 7.INSTALL EGR VALVE ADAPTER GASKET

Hide 25601 8.INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

a.
A467601N02
0.427,0.125 0.906,0.521 0.479,0.396 18 false i 3.698,0.146 4.052,0.448 0.354,0.302 18 false ii

i.

Using an 8 mm socket wrench, install the No. 1 EGR pipe sub-assembly to the intake manifold and EGR valve assembly with the 4 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


ii.

Connect the EGR valve assembly connector.



Hide 11.PERFORM INITIALIZATION

a.

Perform "Inspection After Repair" after replacing the EGR valve assembly.

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION