RM38T0EC _51 Engine / Hybrid System _144958 M20F-FXS, M20G-FXS ENGINE MECHANICAL _0604254 ENGINE UNIT A

M20F-FXS, M20G-FXS ENGINE MECHANICAL ENGINE UNIT DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:: This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.; Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION202307,999999,_V1,_107171,_0486700,RM100000002CS4V,

CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)

1.844,1.313 2.094,1.313 false 2.615,0.344 2.74,0.344 2.74,0.344 2.781,0.802 false 4.292,0.646 4.5,0.646 false 4.74,1.198 5.448,0.75 5.448,0.75 5.594,0.75 false 5.115,1.76 5.448,1.76 false 6.042,2.594 6.208,2.594 6.208,2.594 6.229,3.063 false 2.125,4.448 2.292,4.448 2.292,4.448 2.75,4.094 false 3.083,4.927 3.24,5.177 3.24,5.177 3.24,5.333 false 1.906,0.479 2.031,0.479 2.031,0.479 2.177,0.604 false 3.188,1.063 3.521,1.063 false 4.833,0.667 5.156,0.448 5.156,0.448 5.302,0.448 false 5.156,1.375 5.49,1.375 false 2.667,1.563 2.583,1.75 2.583,1.75 2.417,1.75 false 2.333,2.156 2.667,2.156 false 3.698,1.427 4.031,1.427 false 3.635,1.792 3.969,1.792 false 1.51,3.333 1.844,3.333 false 4.094,0.49 4.396,0.823 0.302,0.333 18 false 1 1.844,4.229 2.146,4.563 0.302,0.333 18 false 2 5.885,2.406 6.188,2.74 0.302,0.333 18 false 3 1.25,3.125 1.552,3.458 0.302,0.333 18 false 4 5.875,0.615 6.177,0.948 0.302,0.333 18 false 5 5.698,1.583 6,1.917 0.302,0.333 18 false 6 2.417,0.156 2.719,0.49 0.302,0.333 18 false 7 1.615,1.146 1.917,1.479 0.302,0.333 18 false 8 2.188,1.563 2.49,1.896 0.302,0.333 18 false 9 3.385,1.292 3.729,1.625 0.344,0.333 18 false 10 3.333,1.656 3.677,1.99 0.344,0.333 18 false 11 3.354,5.281 3.698,5.615 0.344,0.333 18 false 12 2.01,2.031 2.354,2.365 0.344,0.333 18 false 13 1.688,0.74 1.99,1.073 0.302,0.333 10 false x3 2.302,0.521 2.604,0.854 0.302,0.333 10 false x2 4.563,0.656 4.865,0.99 0.302,0.333 10 false x4 2.073,1.646 2.375,1.979 0.302,0.333 10 false ● 1.573,0.375 1.875,0.708 0.302,0.333 10 false ● ★ 3.563,0.938 3.865,1.271 0.302,0.333 10 false ● 5.365,0.323 5.667,0.656 0.302,0.333 10 false ● ★ 5.521,1.24 5.823,1.573 0.302,0.333 10 false ● ★ 5.75,2.458 6.052,2.792 0.302,0.333 10 false ★

Procedure		Part Name Code
1	SPARK PLUG	19100P	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0016,)	-	-
2	KNOCK CONTROL SENSOR	89615	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0106,)	-	-
3	OIL PRESSURE AND TEMPERATURE SENSOR	89448D	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0135,)	-	-
4	OIL PRESSURE CONTROL VALVE ASSEMBLY	15250	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0017,)	-	-
5	CAMSHAFT POSITION SENSOR (for Intake Side)	11102A	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0018,)	-	-
6	CAMSHAFT POSITION SENSOR (for Exhaust Side)	11102A	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0119,)	-	-
7	CAM TIMING OIL CONTROL SOLENOID ASSEMBLY	15370	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0136,)	-	-
8	CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY	13090D	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0131,)	-	-
9	CAM TIMING CONTROL MOTOR O-RING	13090E	-	-	-
10	OIL FILLER CAP ASSEMBLY	12180E	-	-	-
11	OIL FILLER CAP GASKET	12108A	-	-	-
12	CRANKSHAFT POSITION SENSOR	11401G	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0019,)	-	-
13	PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY)	12204C	-	-	-

●

Non-reusable part

★

Precoated part

1.115,3.771 1.115,3.604 1.115,3.604 1.354,2.76 false 2.323,1.385 2.5,1 2.5,1 2.667,1 false 5.74,3.792 5.927,3.792 false 5.927,4.208 5.927,4.417 false 6.823,3.146 6.823,3.354 false 6.552,5.125 6.552,5.333 false 5.865,1.625 6.198,1.625 false 5.354,0.833 5.75,0.833 false 6.646,0.208 6.875,0.208 false 2.688,4.26 2.854,4.26 2.854,4.26 3.031,3.938 false 0.396,3.229 0.396,3.063 0.396,3.063 0.667,2.563 false 0.469,1.5 0.802,1.5 false 5.635,2.406 5.969,2.406 false 4.385,1.698 4.719,1.698 false 4.354,2.479 4.688,2.479 false 1.531,1.073 1.771,0.583 1.771,0.583 1.938,0.583 false 5.135,0.469 5.25,0.333 5.25,0.333 5.417,0.333 false 0.396,3.26 0.948,3.615 0.552,0.354 18 false 14 6.677,3.396 7.073,3.823 0.396,0.427 18 false 15 6.417,5.333 6.813,5.76 0.396,0.427 18 false 16 5.802,4.427 6.198,4.854 0.396,0.427 18 false 17 2.344,4.083 2.74,4.51 0.396,0.427 18 false 18 5.979,3.688 6.375,4.115 0.396,0.427 10 false ● 6.01,2.302 6.406,2.729 0.396,0.427 10 false ● 4.25,1.583 4.646,2.01 0.396,0.427 10 false ● 4.208,2.365 4.604,2.792 0.396,0.427 10 false ● 6.479,1.427 6.875,1.854 0.396,0.427 18 false 19 6.156,0.677 6.552,1.104 0.396,0.427 18 false 20 0.156,1.313 0.552,1.74 0.396,0.427 18 false 21 2.354,0.417 2.75,0.844 0.396,0.427 18 false 22 2.958,0.833 3.354,1.26 0.396,0.427 18 false 23 1.177,3.813 1.573,4.24 0.396,0.427 18 false 24 6.323,0.083 6.719,0.51 0.396,0.427 18 false 25 0.542,0.854 0.938,1.281 0.396,0.427 10 false x3 6.031,0.729 6.427,1.156 0.396,0.427 10 false ● 4.385,0.531 4.781,0.958 0.396,0.427 10 false x12 5.115,0.573 5.51,1 0.396,0.427 10 false x4 4.854,2.438 5.25,2.865 0.396,0.427 10 false x6 1.396,1.813 1.792,2.24 0.396,0.427 10 false x20 5.396,0.875 5.792,1.302 0.396,0.427 10 false x4 2.198,0.49 2.594,0.917 0.396,0.427 10 false ★ 1.031,3.833 1.427,4.26 0.396,0.427 10 false ● 5.458,0.25 5.75,0.427 0.292,0.177 10 false ● ★

Procedure		Part Name Code
14	CRANKSHAFT PULLEY ASSEMBLY	13470	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0014,)	-	-
15	INLET HEATER WATER HOSE	-	-	-	-
16	OUTLET HEATER WATER HOSE	-	-	-	-
17	WATER OUTLET SUB-ASSEMBLY	16304	-	-	-
18	WATER BY-PASS OUTLET	16351	-	-	-
19	CYLINDER HEAD COVER SUB-ASSEMBLY	11201	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0048,)	-	-
20	SPARK PLUG TUBE GASKET	11193	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0049,)	-	-
21	ENGINE MOUNTING BRACKET RH	12315A	-	-	-
22	STRAIGHT SCREW PLUG	-	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0031,)	-	-
23	NO. 2 TIMING CHAIN COVER ASSEMBLY	11320B	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0047,)	-	-
24	TIMING CHAIN COVER OIL SEAL	11301C	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0033,)	-	-
25	NO. 1 CYLINDER TO TDC (COMPRESSION)	-	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0111,)	-	-

●

Non-reusable part

★

Precoated part

3.25,0.031 4.833,1.115 1.583,1.083 1.927,4.615 2.167,4.677 2.167,4.677 2.302,4.677 false 1.885,3.021 2.073,3.021 false 2.313,1.917 2.5,1.917 false 5.573,2.583 5.573,2.75 false 5.104,3.781 5.271,3.958 5.271,3.958 5.438,3.958 false 0.729,2.146 0.865,2.146 0.865,2.146 0.938,2.542 false 2.396,0.677 2.531,0.677 2.531,0.677 2.677,0.896 false 4.833,0.5 5.063,0.5 false 5.552,4.563 5.698,4.667 5.698,4.667 5.865,4.667 false 2.365,4.042 2.469,4.156 2.469,4.156 2.635,4.156 false 3.823,2.365 4.042,2.365 false 1.146,4.104 1.333,4.104 false 1.24,4.573 1.427,4.573 false 3.292,4.396 3.479,4.396 false 3.854,4.385 4.042,4.385 false 2.583,4.542 3.125,4.813 0.542,0.271 18 false 26 5.313,0.344 5.854,0.615 0.542,0.271 18 false 32 2.01,1.781 2.552,2.052 0.542,0.271 18 false 28 0.406,1.979 0.948,2.25 0.542,0.271 18 false 29 1.583,2.875 2.125,3.146 0.542,0.271 18 false 30 4.073,2.188 4.615,2.458 0.542,0.271 18 false 31 2.031,0.521 2.573,0.792 0.542,0.271 18 false 27 5.698,3.802 6.24,4.073 0.542,0.271 18 false 33 5.438,2.74 5.979,3.01 0.542,0.271 18 false 34 6.125,4.51 6.667,4.781 0.542,0.271 18 false 35 2.688,4.063 3.229,4.333 0.542,0.271 10 false *1 3.667,0.198 4.208,0.469 0.542,0.271 10 false x3 4.052,1.583 4.594,1.854 0.542,0.271 10 false x9 3.406,2.646 3.948,2.917 0.542,0.271 10 false x2 4.375,4.042 4.917,4.313 0.542,0.271 10 false x11 5.604,4.417 5.969,4.615 0.365,0.198 10 false x2 0.979,4.031 1.521,4.302 0.542,0.271 10 false *2 1.073,4.51 1.604,4.74 0.531,0.229 10 false *3 3.104,4.313 3.635,4.542 0.531,0.229 10 false *4 4.063,4.302 4.594,4.531 0.531,0.229 10 false *5

Procedure		Part Name Code
26	OIL PUMP DRIVE CHAIN SUB-ASSEMBLY	13507A	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0150,)	-	-
27	CAMSHAFT TIMING GEAR ASSEMBLY	13050	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0164,)	-	-
28	CHAIN SUB-ASSEMBLY	13506	-	-	-
29	NO. 1 CHAIN TENSIONER ASSEMBLY	13540	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0166,)	-	-
30	CHAIN TENSIONER SLIPPER	13559	-	-	-
31	NO. 1 CHAIN VIBRATION DAMPER	13561	-	-	-
32	CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY	13070A	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0169,)	-	-
33	TIMING CHAIN COVER ASSEMBLY	11310	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0137,)	-	-
34	OIL NOZZLE VALVE SUB-ASSEMBLY	15703A	-	-	-
35	CRANKSHAFT TIMING GEAR KEY	13471A	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0146,)	-	-

*1	CRANKSHAFT TIMING SPROCKET	*2	OIL PUMP DRIVE SPROCKET
*3	OIL PUMP DRIVE SHAFT SPROCKET	*4	CHAIN TENSIONER PLATE
*5	CHAIN DAMPER SPRING	-	-
	Do not apply lubricants to the threaded parts	-	-

1.969,1.052 3.802,1.052 false 2.333,1.531 2.333,1.063 false 2.573,1.406 2.573,1.063 false 3.021,1.333 3.021,1.052 false 3.656,1.271 3.656,1.063 false 5.021,4.625 5.25,4.625 false 5.146,4.104 5.406,4.104 false 4.719,3.333 4.781,3.51 4.781,3.51 4.927,3.51 false 4.875,3.26 5.448,3.354 5.448,3.354 5.594,3.354 false 4.813,3.104 5.042,3.104 false 4.917,2.677 5.115,2.677 false 4.51,1.927 4.844,1.927 false 2.135,2.083 2.469,2.083 false 3.427,0.51 3.594,0.51 3.594,0.51 3.729,0.385 false 1.865,4.677 1.865,5.01 false 3.052,0.333 3.604,0.688 0.552,0.354 18 false 36 5.344,2.49 5.896,2.844 0.552,0.354 18 false 37 1.573,0.875 2.125,1.229 0.552,0.354 18 false 38 4.875,1.76 5.427,2.115 0.552,0.354 18 false 39 1.813,1.917 2.365,2.271 0.552,0.354 18 false 40 5.271,2.906 5.823,3.26 0.552,0.354 18 false 41 5.167,3.354 5.719,3.708 0.552,0.354 18 false 42 5.833,3.26 6.385,3.615 0.552,0.354 18 false 43 1.885,5.052 2.438,5.406 0.552,0.354 18 false 44 5.708,3.948 6.26,4.302 0.552,0.354 18 false 45 5.427,4.438 5.979,4.792 0.552,0.354 18 false 46 5.302,4.521 5.854,4.875 0.552,0.354 10 false ● 4.125,0.615 4.677,0.969 0.552,0.354 10 false x9 4.5,0.688 5.052,1.042 0.552,0.354 10 false x14 3.729,0 4.281,0.354 0.552,0.354 10 false x2 3.74,2.427 4.292,2.781 0.552,0.354 10 false x3 2.448,3.135 3,3.49 0.552,0.354 10 false x6 2.5,3.51 3.052,3.865 0.552,0.354 10 false x6 2.094,3.344 2.646,3.698 0.552,0.354 10 false x4 4.417,3.24 4.969,3.594 0.552,0.354 10 false x16 4.771,3.271 5.323,3.625 0.552,0.354 10 false x16 4.448,3.021 5,3.375 0.552,0.354 10 false x16 1.75,5.104 2.073,5.333 0.323,0.229 10 false ★

Procedure		Part Name Code
36	FUEL PUMP LIFTER GUIDE	23477	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0139,)	-	-
37	CAMSHAFT HOUSING SUB-ASSEMBLY	11103	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0059,)	-	-
38	CAMSHAFT BEARING CAP	-	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0060,)	-	-
39	INTAKE CAMSHAFT SUB-ASSEMBLY	13501A	-	-	-
40	EXHAUST CAMSHAFT SUB-ASSEMBLY	13502B	-	-	-
41	NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY	13801	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0065,)	-	-
42	VALVE LASH ADJUSTER ASSEMBLY	13750	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0066,)	-	-
43	VALVE STEM CAP	13716	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0067,)	-	-
44	NO. 3 HEAD WITH STRAIGHT SCREW PLUG	11117G	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0173,)	-	-
45	CYLINDER HEAD SUB-ASSEMBLY	11101	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0140,)	-	-
46	CYLINDER HEAD GASKET	11115	-	-	-

●	Non-reusable part		Adhesive 1324
★	Precoated part	-	-

1.531,1.25 1.708,1.25 1.708,1.25 1.927,1.563 false 2.438,3.104 2.656,3.104 false 2.688,2.708 2.854,2.708 2.854,2.708 3.083,2.823 false 3.406,5.771 4.885,5.51 4.885,5.51 5.031,5.51 false 3.115,4.156 3.26,4.156 3.26,4.156 3.49,4.385 false 4.948,3.958 5.094,4.177 5.094,4.177 5.271,4.177 false 5.333,0.542 5.417,0.333 5.417,0.333 5.583,0.333 false 4.646,1.781 4.781,1.656 4.781,1.656 4.958,1.656 false 1.958,2.24 2.094,2.24 2.094,2.24 2.323,2.177 false 2.052,2.458 2.188,2.458 2.188,2.458 2.5,2.229 false 2.865,4.635 3.01,4.635 3.01,4.635 3.26,4.542 false 3.406,5.615 3.625,5.615 false 5.208,3.854 5.427,3.854 false 2.635,3.688 2.969,3.688 false 2.635,5.396 2.781,5.396 2.781,5.396 2.979,5.229 false 1.198,1.073 1.75,1.427 0.552,0.354 18 false 47 2.104,2.938 2.656,3.292 0.552,0.354 18 false 48 2.365,2.552 2.917,2.906 0.552,0.354 18 false 49 5.083,5.333 5.521,5.615 0.438,0.281 18 false 50 2.281,5.198 2.719,5.479 0.438,0.281 18 false 51 2.729,4.01 3.167,4.292 0.438,0.281 18 false 52 5.563,4.01 6,4.292 0.438,0.281 18 false 53 5.958,0.188 6.396,0.469 0.438,0.281 18 false 57 2.323,3.521 2.76,3.802 0.438,0.281 18 false 54 5.219,1.51 5.656,1.792 0.438,0.281 18 false 55 1.635,2.063 2.073,2.344 0.438,0.281 18 false 56 1.896,2.354 2.448,2.708 0.552,0.354 10 false ● 2.719,4.521 3.271,4.875 0.552,0.354 10 false ● 3.656,5.5 4.031,5.76 0.375,0.26 10 false ● 5.49,3.74 5.865,4 0.375,0.26 10 false ● 4.771,3.146 5.146,3.406 0.375,0.26 10 false x2 4.281,3.396 4.656,3.656 0.375,0.26 10 false x3 3.76,2.969 4.135,3.229 0.375,0.26 10 false x2 3.521,3.979 3.896,4.24 0.375,0.26 10 false x3 4.208,5.344 4.583,5.604 0.375,0.26 10 false x2 3.052,5.583 3.385,5.781 0.333,0.198 10 false x10 1.958,2.969 2.51,3.323 0.552,0.354 10 false ●

Procedure		Part Name Code
47	CYLINDER BLOCK WATER JACKET SPACER	11445	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0148,)	-	-
48	OIL FILTER SUB-ASSEMBLY	15601	-	-	-
49	OIL FILTER UNION	15600A	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0142,)	-	-
50	OIL PAN DRAIN PLUG	12101A	-	-	-
51	OIL PAN SUB-ASSEMBLY	12101	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0071,)	-	-
52	OIL STRAINER SUB-ASSEMBLY	15104	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0072,)	-	-
53	CRANKCASE CAP ASSEMBLY	15520B	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0127,)	-	-
54	OIL PUMP ASSEMBLY	15100	-	-	-
55	STIFFENING CRANKCASE ASSEMBLY	11420	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0081,)	-	-
56	STRAIGHT SCREW PLUG	-	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0143,)	-	-
57	REAR ENGINE OIL SEAL	11401L	-	-	-

●

Non-reusable part

0.448,0.938 1.417,0.5 1.417,0.5 1.583,0.5 false 2.667,1.302 3.25,0.833 3.25,0.833 3.417,0.833 false 3.563,3.375 3.917,2.833 3.917,2.833 4.083,2.833 false 5.5,1.667 5.667,1.667 5.667,1.667 6.156,2.219 false 4.479,5.385 3.583,5.385 false 3.615,4.448 3.156,4.448 false 4.729,5.24 5.25,5.5 5.25,5.5 5.417,5.5 false 2.01,0.302 2.333,0.583 0.323,0.281 18 false 58 5.177,1.49 5.51,1.833 0.333,0.344 18 false 59 3.927,0.667 4.26,0.979 0.333,0.313 18 false 60 3.24,5.219 3.563,5.5 0.323,0.281 18 false 58 2.823,4.281 3.156,4.625 0.333,0.344 18 false 59 5.969,5.354 6.302,5.698 0.333,0.344 18 false 59 4.583,2.656 4.917,2.969 0.333,0.313 18 false 60 2.771,1.24 3.229,1.438 0.458,0.198 10 false x2 3.625,3.323 4.083,3.521 0.458,0.198 10 false x2 6.26,2.167 6.719,2.365 0.458,0.198 10 false x10 3.604,4.49 4.063,4.688 0.458,0.198 10 false x2 4.771,5.104 5.229,5.302 0.458,0.198 10 false x4 4.531,5.365 4.99,5.563 0.458,0.198 10 false x2 4.99,1.542 5.146,1.74 0.156,0.198 10 false ● 3.781,0.719 3.938,0.917 0.156,0.198 10 false ● 4.448,2.708 4.604,2.906 0.156,0.198 10 false ● 2.677,4.333 2.833,4.531 0.156,0.198 10 false ● 5.802,5.427 5.958,5.625 0.156,0.198 10 false ●

Procedure		Part Name Code
58	STUD BOLT	-	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0102,)	-	-
59	RING PIN	-	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0090,)	-	-
60	STRAIGHT PIN	-	(202307,999999,_51,_144958,_0604254,RM100000002BTSB_01_0147,)	-	-

●

Non-reusable part

PROCEDURE

Hide Display 19100P 1.REMOVE SPARK PLUG

Click here(

202307,999999,_V1,_104397,_0604229,RM100000002BTJ5_02_0003,)

Hide Display 89615 2.REMOVE KNOCK CONTROL SENSOR

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202307,999999,_51,_144956,_0604225,RM100000002BTIX_01_0036,)

Hide Display 89448D 3.REMOVE OIL PRESSURE AND TEMPERATURE SENSOR

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202307,999999,_51,_144998,_0604332,RM100000002BTWD_01_0017,)

Hide Display 15250 4.REMOVE OIL PRESSURE CONTROL VALVE ASSEMBLY

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202307,999999,_51,_144998,_0604333,RM100000002BTWG_01_0006,)

Hide Display 11102A 5.REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)

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202307,999999,_51,_144956,_0604222,RM100000002BTIP_02_0010,)

Hide Display 11102A 6.REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)

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202307,999999,_51,_144956,_0604222,RM100000002BTIP_02_0011,)

Hide Display 15370 7.REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY

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202307,999999,_51,_144956,_0604217,RM100000002BTI6_01_0009,)

Hide Display 13090D 8.REMOVE CAM TIMING CONTROL MOTOR WITH EDU ASSEMBLY

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202307,999999,_51,_144956,_0604218,RM100000002BTIB_01_0029,)

Hide Display 13090E 9.REMOVE CAM TIMING CONTROL MOTOR O-RING

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>CAMSHAFT TIMING CONTROL MOTOR>REMOVAL202307,999999,_51,_144956,_0604218,RM100000002BTIB_01_0030,

Hide Display 12180E 10.REMOVE OIL FILLER CAP ASSEMBLY

Hide Display 12108A 11.REMOVE OIL FILLER CAP GASKET

Hide Display 11401G 12.REMOVE CRANKSHAFT POSITION SENSOR

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202307,999999,_51,_144956,_0605894,RM100000002C06R_02_0013,)

Hide Display 12204C 13.REMOVE PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY)

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (EMISSION CONTROL)>PCV VALVE>REMOVAL202307,999999,_51,_144996,_0604313,RM100000002BTV2_01_0005,

Hide Display 13470 14.REMOVE CRANKSHAFT PULLEY ASSEMBLY

1.146,1.344 0.781,1.604 0.781,1.604 1.021,1.063 false 5.833,0.302 6.01,0.625 true 5.281,1.021 5.406,1.021 false 5.667,0.156 5.979,0.313 0.313,0.156 10 false *1 0.438,0.854 0.75,1.01 0.313,0.156 10 false *a 2.375,2.083 2.688,2.24 0.313,0.156 10 false *b 0.552,1.635 0.938,1.802 0.385,0.167 10 false SST 4.99,0.927 5.375,1.094 0.385,0.167 10 false SST 4.656,1.604 4.969,1.76 0.313,0.156 10 false *a 5.323,2.531 5.635,2.688 0.313,0.156 10 false *b 0.396,0.073 0.646,0.375 0.25,0.302 18 false i 4.438,0.094 4.688,0.396 0.25,0.302 18 false ii

*1	Crankshaft Pulley Bolt	-	-
*a	Hold	*b	Turn

Using SST, hold the crankshaft pulley assembly and loosen the crankshaft pulley bolt. Further loosen the crankshaft pulley bolt until 2 or 3 threads remain screwed into the crankshaft.

SST: 09213-54015
09330-00021

ii.

Using SST and the crankshaft pulley bolt, remove the crankshaft pulley assembly and crankshaft pulley bolt.

SST: 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05070, 09957-04010)

HINT:: Apply lubricant to the threads and end of SST.

Hide Display 15.REMOVE INLET HEATER WATER HOSE

Hide Display 16.REMOVE OUTLET HEATER WATER HOSE

Hide Display 16304 17.REMOVE WATER OUTLET SUB-ASSEMBLY

Hide Display 16351 18.REMOVE WATER BY-PASS OUTLET

0.396,0.042 0.677,0.396 0.281,0.354 18 false i

Using an 8 mm socket wrench, remove the 3 bolts, water by-pass outlet and water pipe outlet gasket from the cylinder head sub-assembly.

Hide Display 11201 19.REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

1,0.052 1.156,0.25 0.156,0.198 10 false B 1.542,0.073 1.698,0.271 0.156,0.198 10 false B 2.042,0.063 2.198,0.26 0.156,0.198 10 false B 2.552,0.063 2.708,0.26 0.156,0.198 10 false B 3.052,0.063 3.208,0.26 0.156,0.198 10 false B 3.396,0.875 3.552,1.073 0.156,0.198 10 false B 0.656,0.875 0.813,1.073 0.156,0.198 10 false B 1.177,1.635 1.333,1.833 0.156,0.198 10 true B 2.052,1.615 2.208,1.813 0.156,0.198 10 true B 2.531,1.625 2.688,1.823 0.156,0.198 10 true B 1.563,1.635 1.719,1.833 0.156,0.198 10 true B 2.969,1.646 3.125,1.844 0.156,0.198 10 true B 1.396,0.625 1.552,0.823 0.156,0.198 10 true A 1,0.51 1.156,0.708 0.156,0.198 10 true A 1.781,0.594 1.938,0.792 0.156,0.198 10 true A 2.156,0.594 2.313,0.792 0.156,0.198 10 true A 0.427,0.115 0.875,0.396 0.448,0.281 18 false i, ii 3.76,0.094 4.104,0.375 0.344,0.281 18 false iii 1.885,2.073 2.229,2.354 0.344,0.281 18 false iv

Using an 8 mm socket wrench, remove the 4 bolts (A).

ii.

Remove the 12 bolts (B) and cylinder head cover sub-assembly from the camshaft housing sub-assembly.

iii.

Remove the 7 cylinder head cover gaskets from the cylinder head cover sub-assembly.

iv.

Remove the camshaft bearing cap oil hole gasket from the No. 1 camshaft bearing cap.

Hide Display 11193 20.REMOVE SPARK PLUG TUBE GASKET

0.438,0.042 0.729,0.385 0.292,0.344 18 false i

Using a screwdriver, pry out the 4 spark plug tube gaskets from the cylinder head cover sub-assembly.

NOTICE:: Be careful not to damage the cylinder head cover sub-assembly.

HINT:: Tape the screwdriver tip before use.

Hide Display 12315A 21.REMOVE ENGINE MOUNTING BRACKET RH

Hide Display 22.REMOVE STRAIGHT SCREW PLUG

0.427,0.031 0.708,0.385 0.281,0.354 18 false i

Using a 10 mm hexagon wrench, remove the straight screw plug from the No. 2 timing chain cover assembly.

Hide Display 11320B 23.REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY

Remove the 20 bolts.

0.427,0.104 0.615,0.406 0.188,0.302 18 false i

Remove the No. 2 timing chain cover assembly from the timing chain cover assembly by prying the No. 2 timing chain cover assembly with a screwdriver with its tip wrapped with protective tape.

NOTICE:: Be careful not to damage the contact surfaces of the No. 2 timing chain cover assembly and timing chain cover assembly.

Hide Display 11301C 24.REMOVE TIMING CHAIN COVER OIL SEAL

4.219,1 5.104,1.26 true 5.146,1.188 5.458,1.344 0.313,0.156 10 false *a 0.427,0.042 0.667,0.354 0.24,0.313 18 false i

Wooden Block

Using a screwdriver and wooden block, pry out the timing chain cover oil seal.

NOTICE:: Do not damage the surface of the timing chain cover oil seal press fit hole.

HINT:: Tape the screwdriver tip before use.

Hide Display 25.SET NO. 1 CYLINDER TO TDC (COMPRESSION)

5.177,4.792 5.813,4.792 true 6.302,2.563 6.031,2.469 6.031,2.469 6.323,2.344 true 1.135,3.406 0.802,3.594 0.802,3.594 1.25,3 true 4.896,4.688 5.135,4.875 0.24,0.188 10 true *1 1.094,0.781 1.406,0.938 0.313,0.156 10 false *a 6.125,0.25 6.438,0.406 0.313,0.156 10 false *b 6.208,4.115 6.521,4.271 0.313,0.156 10 false *c 5.781,2.333 5.99,2.542 0.208,0.208 10 true *d 0.552,3.594 0.76,3.802 0.208,0.208 10 true *d 0.406,0.042 1.625,0.323 1.219,0.281 18 false i, ii, iii, iv

*1	Crankshaft Timing Gear Key	-	-
*a	Approximately 4.63°	*b	Approximately 33.07°
*c	Approximately 2.73°	*d	Timing Mark

Temporarily install the crankshaft pulley bolt.

ii.

Rotate the crankshaft clockwise and align the crankshaft timing gear key as shown in the illustration.

iii.

Check that the timing marks on the camshaft timing exhaust gear assembly and camshaft timing gear assembly are as shown in the illustration.

iv.

Remove the crankshaft pulley bolt.

HINT:: As the exhaust camshaft sub-assembly may rotate counterclockwise strongly when the crankshaft pulley bolt is removed, use a wrench to hold the hexagonal portion of the exhaust camshaft sub-assembly.

Hide Display 13507A 26.REMOVE OIL PUMP DRIVE CHAIN SUB-ASSEMBLY

1.948,1.708 1.563,1.26 true 0.927,0.885 0.625,0.969 false 0.635,3.292 0.354,3.125 false 1.708,3.156 1.417,2.958 true 4.365,2.896 4.083,2.729 false 4.469,2.083 4.188,1.917 false 5.125,1.583 4.844,1.417 false 1.99,1.708 2.448,1.906 0.458,0.198 10 false SST 0.302,0.906 0.76,1.104 0.458,0.198 10 false SST 0.125,2.99 0.354,3.188 0.229,0.198 10 false *1 0.896,1.479 1.125,1.677 0.229,0.198 10 false *a 1.74,3.167 1.969,3.365 0.229,0.198 10 true *2 4.667,1.292 4.896,1.49 0.229,0.198 10 false *3 4.021,1.76 4.25,1.958 0.229,0.198 10 false *4 3.906,2.594 4.135,2.792 0.229,0.198 10 false *5 0.438,0.063 1.167,0.333 0.729,0.271 18 true i, ii, iii 4.5,0.385 4.771,0.688 0.271,0.302 18 false v 0.333,2.156 0.604,2.458 0.271,0.302 18 false iv

*1	Chain Tensioner Plate	*2	Chain Damper Spring
*3	Oil Pump Drive Chain Sub-assembly	*4	Oil Pump Drive Sprocket
*5	Oil Pump Drive Shaft Sprocket	-	-
*a	Bolt	-	-

Temporarily install the crankshaft pulley assembly with the crankshaft pulley bolt.

ii.

While holding the crankshaft pulley assembly with SST, remove the bolt.

SST: 09213-54015
09330-00021

iii.

Remove SST, the crankshaft pulley bolt and crankshaft pulley assembly.

iv.

Remove the chain tensioner plate and chain damper spring.

Remove the oil pump drive sprocket, oil pump drive shaft sprocket and oil pump drive chain sub-assembly.

Hide Display 13050 27.REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

2.198,1 2.688,0.667 true 2.75,0.563 2.969,0.771 0.219,0.208 10 true *a 5.865,0.188 6.177,0.344 0.313,0.156 10 false *b 0.438,0.052 0.719,0.406 0.281,0.354 18 false i 4.323,0.073 4.844,0.354 0.521,0.281 18 false ii, iii

*a	Loosen	*b	Hold
	Turn	-	-

Hold the hexagonal portion of the exhaust camshaft sub-assembly with a wrench and turn the camshaft timing gear assembly clockwise to loosen the chain sub-assembly between the camshaft timing exhaust gear assembly and camshaft timing gear assembly.

ii.

Using a wrench, hold the hexagonal portion of the intake camshaft sub-assembly.

NOTICE:: ·

Be careful not to damage the camshaft housing sub-assembly, cylinder head sub-assembly and spark plug tube with the wrench.

·

Do not disassemble the camshaft timing gear assembly.

iii.

Using a 10 mm bi-hexagonal wrench, remove the bolt and camshaft timing gear assembly from the intake camshaft sub-assembly.

Hide Display 13506 28.REMOVE CHAIN SUB-ASSEMBLY

Hide Display 13540 29.REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

6.156,0.74 6.458,0.604 false 6.51,0.49 6.823,0.646 0.313,0.156 10 false *a 0.365,0.042 0.781,0.344 0.417,0.302 18 false i, ii 4.073,0.042 4.49,0.344 0.417,0.302 18 false iii

Tape

Using an 8 mm socket wrench, remove the bolt.

ii.

Remove the nut and No. 1 chain tensioner assembly from the timing chain cover assembly.

NOTICE:: Make sure that the plunger, check ball assembly and spring do not come out.

iii.

Use tape to hold the plunger inside the No. 1 chain tensioner assembly.

NOTICE:

Make sure that the plunger, check ball assembly and spring do not come out.

If the No. 1 chain tensioner assembly comes apart, reinstall the parts as shown in the illustration.

3.552,1.552 3.708,1.552 3.708,1.552 3.969,1.135 false 3.042,0.938 3.302,0.521 3.302,0.521 3.458,0.521 false 2.24,0.854 2.5,0.438 2.5,0.438 2.656,0.438 false 1.563,0.521 1.771,0.281 1.771,0.281 1.906,0.281 false 3.354,1.469 3.667,1.667 0.313,0.198 10 false *a 3.552,0.427 3.865,0.625 0.313,0.198 10 false *b 2.74,0.354 3.052,0.552 0.313,0.198 10 false *c 1.99,0.188 2.302,0.385 0.313,0.198 10 false *d

*a	Plunger	*b	Check ball assembly
*c	Spring	*d	No. 1 chain tensioner assembly body

Hide Display 13559 30.REMOVE CHAIN TENSIONER SLIPPER

Hide Display 13561 31.REMOVE NO. 1 CHAIN VIBRATION DAMPER

Hide Display 13070A 32.REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

4.375,1.49 4.115,1.208 false 4.75,1.063 4.49,0.781 false 4.333,0.667 4.646,0.823 0.313,0.156 10 false *1 3.948,1.083 4.26,1.24 0.313,0.156 10 false *2 0.396,0.052 0.917,0.323 0.521,0.271 18 false i, ii 4,0.073 4.521,0.344 0.521,0.271 18 false iii

Camshaft Timing Exhaust Gear Assembly

Camshaft Timing Oil Control Valve Assembly (Exhaust Camshaft Timing Gear Bolt Assembly)

Using a wrench, hold the hexagonal portion of the exhaust camshaft sub-assembly.

NOTICE:: Be careful not to damage the camshaft housing sub-assembly, cylinder head sub-assembly and spark plug tube with the wrench.

ii.

Using a 5 mm hexagon socket wrench, remove the 3 bolts.

iii.

Remove the camshaft timing exhaust gear assembly and camshaft timing oil control valve assembly (exhaust camshaft timing gear bolt assembly) from the exhaust camshaft sub-assembly.

Hide Display 11310 33.REMOVE TIMING CHAIN COVER ASSEMBLY

Remove the 20 bolts and timing chain cover assembly from the camshaft housing sub-assembly, cylinder head sub-assembly, cylinder block sub-assembly, stiffening crankcase assembly and oil pump assembly.

2.063,2.385 1.583,2.25 1.583,2.25 1.938,1.958 true 1.51,4.167 1.906,3.875 true 6.01,1.167 6.219,0.969 true 6.104,2.729 6.313,2.531 true 1.375,2.156 1.573,2.344 0.198,0.188 10 true *a 1.313,4.073 1.625,4.271 0.313,0.198 10 false *a 6.25,0.854 6.458,1.052 0.208,0.198 10 true *a 6.313,2.417 6.521,2.615 0.208,0.198 10 true *a 0.5,0.073 0.781,0.417 0.281,0.344 18 false i

Protective Tape

Remove the timing chain cover assembly by prying between the cylinder head sub-assembly, camshaft housing sub-assembly, cylinder block sub-assembly and stiffening crankcase assembly with a screwdriver with its tip wrapped with protective tape.

NOTICE:: Be careful not to damage the contact surfaces of the cylinder head sub-assembly, camshaft housing sub-assembly, cylinder block sub-assembly, stiffening crankcase assembly and timing chain cover assembly.

Hide Display 15703A 34.REMOVE OIL NOZZLE VALVE SUB-ASSEMBLY

Hide Display 13471A 35.REMOVE CRANKSHAFT TIMING GEAR KEY

0.427,0.031 0.729,0.323 0.302,0.292 18 false i

Using a screwdriver, remove the 2 crankshaft timing gear keys from the crankshaft.

HINT:: Tape the screwdriver tip before use.

Hide Display 23477 36.REMOVE FUEL PUMP LIFTER GUIDE

0.427,0.01 0.708,0.365 0.281,0.354 18 false i

Using an 8 mm socket wrench, remove the 2 bolts and fuel pump lifter guide from the No. 4 camshaft bearing cap.

Hide Display 11103 37.REMOVE CAMSHAFT HOUSING SUB-ASSEMBLY

0.688,0.052 0.844,0.25 0.156,0.198 10 false 6 0.719,1 0.875,1.198 0.156,0.198 10 false 8 0.708,1.521 0.865,1.719 0.156,0.198 10 false 7 1.219,1.542 1.406,1.74 0.188,0.198 10 true 13 1.719,1.531 1.906,1.729 0.188,0.198 10 true 16 2.323,1.531 2.51,1.729 0.188,0.198 10 true 10 3.208,1.563 3.365,1.76 0.156,0.198 10 false 4 3.333,1.021 3.49,1.219 0.156,0.198 10 false 2 3.385,0.094 3.542,0.292 0.156,0.198 10 false 1 3.031,0.031 3.167,0.229 0.135,0.198 10 true 3 2.635,0.052 2.771,0.25 0.135,0.198 10 true 9 2.125,0.042 2.302,0.24 0.177,0.198 10 true 15 1.208,0.063 1.385,0.26 0.177,0.198 10 true 12 1,0.552 1.198,0.76 0.198,0.208 10 true 14 1.531,0.531 1.729,0.74 0.198,0.208 10 true 17 2.083,0.521 2.281,0.729 0.198,0.208 10 true 11 2.594,0.51 2.729,0.708 0.135,0.198 10 true 5 0.354,0.052 0.635,0.406 0.281,0.354 18 false i 4.167,0.042 4.448,0.396 0.281,0.354 18 false ii

Uniformly loosen and remove the 17 bolts in the order shown in the illustration.

ii.

Remove the camshaft housing sub-assembly by prying between the cylinder head sub-assembly and camshaft housing sub-assembly with a screwdriver.

NOTICE:: Be careful not to damage the contact surfaces of the cylinder head sub-assembly and camshaft housing sub-assembly.

HINT:: Tape the screwdriver tip before use.

Hide Display 38.REMOVE CAMSHAFT BEARING CAP

4.479,0.458 4.958,0.354 true 2.354,1.469 2.74,1.323 true 3.156,1.51 3.156,1.302 true 3.573,1.51 3.573,1.302 true 3.906,1.531 3.99,1.292 true 2.177,1.406 2.49,1.563 0.313,0.156 10 false *1 3.083,1.563 3.396,1.719 0.313,0.156 10 false *2 3.5,1.521 3.813,1.677 0.313,0.156 10 false *3 5.021,0.25 5.333,0.406 0.313,0.156 10 false *4 2.281,0.885 2.417,1.104 0.135,0.219 10 false 1 2.875,1.229 3.01,1.448 0.135,0.219 10 true 5 3.281,1.208 3.417,1.427 0.135,0.219 10 true 9 3.656,1.208 3.792,1.427 0.135,0.219 10 true 7 4.135,1.5 4.271,1.719 0.135,0.219 10 true 2 4.688,1.219 4.823,1.438 0.135,0.219 10 true 3 4.26,0.333 4.375,0.521 0.115,0.188 10 true 6 3.896,0.344 4.031,0.563 0.135,0.219 10 true 8 3.396,0.406 3.531,0.625 0.135,0.219 10 true 4 3.823,1.552 4.135,1.708 0.313,0.156 10 false *3 0.427,0.052 0.948,0.375 0.521,0.323 18 false i, ii

*1	No. 1 Camshaft Bearing Cap	*2	No. 2 Camshaft Bearing Cap
*3	No. 3 Camshaft Bearing Cap	*4	No. 4 Camshaft Bearing Cap

Remove the 9 bolts in the order shown in the illustration.

ii.

Remove the No. 1 camshaft bearing cap, No. 2 camshaft bearing cap, 2 No. 3 camshaft bearing caps and No. 4 camshaft bearing cap from the camshaft housing sub-assembly.

HINT:: Arrange the removed parts in such a way that they can be reinstalled to their original locations.

Hide Display 13501A 39.REMOVE INTAKE CAMSHAFT SUB-ASSEMBLY

Hide Display 13502B 40.REMOVE EXHAUST CAMSHAFT SUB-ASSEMBLY

Hide Display 13801 41.REMOVE NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

0.385,0.021 0.667,0.375 0.281,0.354 18 false i

Remove the 16 No. 1 valve rocker arm sub-assemblies from the cylinder head sub-assembly.

HINT:: Arrange the removed parts in such a way that they can be reinstalled to their original locations.

Hide Display 13750 42.REMOVE VALVE LASH ADJUSTER ASSEMBLY

0.438,0.052 0.719,0.406 0.281,0.354 18 false i

Remove the 16 valve lash adjuster assemblies from the cylinder head sub-assembly.

HINT:: Arrange the removed parts in such a way that they can be reinstalled to their original locations.

Hide Display 13716 43.REMOVE VALVE STEM CAP

0.396,0.042 0.677,0.396 0.281,0.354 18 false i

Remove the 16 valve stem caps from the cylinder head sub-assembly.

HINT:: Arrange the removed parts in such a way that they can be reinstalled to their original locations.

Hide Display 11117G 44.REMOVE NO. 3 HEAD WITH STRAIGHT SCREW PLUG

2.385,0.021 2.667,0.375 0.281,0.354 18 false i

Using a 10 mm hexagon wrench, remove the No. 3 head with straight screw plug from the cylinder head sub-assenmbly.

Hide Display 11101 45.REMOVE CYLINDER HEAD SUB-ASSEMBLY

2.573,0.208 2.729,0.406 0.156,0.198 10 true 3 3.031,0.208 3.167,0.406 0.135,0.198 10 true 7 3.542,0.198 3.677,0.396 0.135,0.198 10 true 9 4.021,0.219 4.156,0.417 0.135,0.198 10 true 6 4.51,0.198 4.646,0.396 0.135,0.198 10 true 2 4.542,1.583 4.677,1.781 0.135,0.198 10 true 4 4.052,1.583 4.188,1.781 0.135,0.198 10 true 8 3.531,1.583 3.75,1.781 0.219,0.198 10 true 10 3.063,1.583 3.198,1.781 0.135,0.198 10 true 5 2.583,1.583 2.719,1.781 0.135,0.198 10 true 1 0.438,0.063 0.906,0.375 0.469,0.313 18 false i, ii

Front of Engine

Using a 12 mm socket wrench, uniformly loosen the 10 cylinder head set bolts in the order shown in the illustration. Remove the 10 cylinder head set bolts and 6 plate washers.

NOTICE:: ·

Be careful not to drop the plate washers into the cylinder head sub-assembly.

·

Warpage or cracking of the cylinder head sub-assembly may result from removing the cylinder head set bolts in the incorrect order.

HINT:: Arrange the removed parts in such a way that they can be reinstalled to their original locations.

ii.

Remove the cylinder head sub-assembly from the cylinder block sub-assembly.

Hide Display 11115 46.REMOVE CYLINDER HEAD GASKET

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>CYLINDER HEAD GASKET>REMOVAL202307,999999,_51,_144958,_0604259,RM100000002BTSR_01_0008,

Hide Display 11445 47.REMOVE CYLINDER BLOCK WATER JACKET SPACER

0.406,0.042 0.688,0.396 0.281,0.354 18 false i

Remove the cylinder block water jacket spacer from the cylinder block sub-assembly.

NOTICE:: Be sure to remove the cylinder block water jacket spacer. If it is not removed, it may fall and become damaged when the cylinder block sub-assembly is inverted.

Hide Display 15601 48.REMOVE OIL FILTER SUB-ASSEMBLY

Click hereGeneral>MAINTENANCE>M20F-FXS, M20G-FXS OIL AND OIL FILTER>REPLACEMENT202307,999999,_V1,_104397,_0604335,RM100000002BTWM_02_0015,

Hide Display 15600A 49.REMOVE OIL FILTER UNION

0.396,0.063 0.677,0.417 0.281,0.354 18 true i

Using a 12 mm hexagon socket wrench, remove the oil filter union from the stiffening crankcase assembly.

Hide Display 12101A 50.REMOVE OIL PAN DRAIN PLUG

Hide Display 12101 51.REMOVE OIL PAN SUB-ASSEMBLY

1.531,1.583 1.844,1.781 0.313,0.198 10 false *a 2.781,1.25 2.99,1.448 0.208,0.198 10 true *a 0.365,0.021 0.646,0.375 0.281,0.354 18 false i 4.177,0.063 4.458,0.417 0.281,0.354 18 false ii

Nut

Remove the 10 bolts and 2 nuts.

ii.

Insert the blade of an oil pan seal cutter between the oil pan sub-assembly and stiffening crankcase assembly, cut through the applied sealer and remove the oil pan sub-assembly.

NOTICE:: ·

Be careful not to damage the contact surfaces of the stiffening crankcase assembly and oil pan sub-assembly.

·

Be careful not to damage the oil pan sub-assembly flange.

Hide Display 15104 52.REMOVE OIL STRAINER SUB-ASSEMBLY

0.406,0.052 0.688,0.406 0.281,0.354 18 false i

Using an 8 mm socket wrench, remove the bolt, oil strainer sub-assembly and oil strainer gasket from the stiffening crankcase assembly.

Hide Display 15520B 53.REMOVE CRANKCASE CAP ASSEMBLY

0,0 0,0 false

Remove in this Direction

Hide Display 15100 54.REMOVE OIL PUMP ASSEMBLY

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (LUBRICATION)>OIL PUMP>REMOVAL202307,999999,_51,_144998,_0606151,RM100000002C151_03_0032,

Hide Display 11420 55.REMOVE STIFFENING CRANKCASE ASSEMBLY

2.448,0.208 2.729,0.563 0.281,0.354 18 true i 0.656,1.896 0.938,2.25 0.281,0.354 18 true ii

Remove the 10 bolts.

ii.

Using a screwdriver, remove the stiffening crankcase assembly by prying between the stiffening crankcase assembly and cylinder block sub-assembly at the places shown in the illustration.

NOTICE:: Be careful not to damage the contact surfaces of the cylinder block sub-assembly and stiffening crankcase assembly.

HINT:: Tape the screwdriver tip before use.

Hide Display 56.REMOVE STRAIGHT SCREW PLUG

0.448,0.031 0.729,0.385 0.281,0.354 18 false i

Using a 10 mm hexagon socket wrench, remove the straight screw plug and gasket from the stiffening crankcase assembly.

Hide Display 11401L 57.REMOVE REAR ENGINE OIL SEAL

Hide Display 58.REMOVE STUD BOLT

NOTICE:: If a stud bolt is deformed or its threads are damaged, replace it.

Hide Display 59.REMOVE RING PIN

NOTICE:: It is not necessary to remove the ring pins unless they are being replaced.

Hide Display 60.REMOVE STRAIGHT PIN

NOTICE:: It is not necessary to remove the straight pins unless they are being replaced.