RM38T0EC
_51
Engine / Hybrid System
_144957
HYBRID / BATTERY CONTROL
_0604249
HV RELAY ASSEMBLY
G
HYBRID / BATTERY CONTROL HV RELAY ASSEMBLY INSPECTION
PROCEDURE
G384B
1.INSPECT NO.1 TRACTION BATTERY DEVICE BOX ASSEMBLY
a.
Inspect SMRB:
i.
Measure the resistance according to the value(s) in the table below.
3.979,0.115 4.438,0.333
0.458,0.219
5.635,1.51 5.958,1.719
0.323,0.208
4.583,1.385 4.896,1.583
0.313,0.198
4.229,0.625 4.583,0.25
true
4.052,1.031 4.292,0.802
true
4.698,1.063 4.323,1.583
true
6.458,1.698 5.802,1.125
true
0.573,0.146 0.885,0.302
0.313,0.156
10
false
*a
4.052,0.146 4.51,0.344
0.458,0.198
10
false
O219
4.625,0.135 4.958,0.344
0.333,0.208
10
false
GND
3.677,1.01 4.104,1.167
0.427,0.156
10
false
SMRB
5.698,1.542 6.125,1.854
0.427,0.313
10
false
z26
6.5,1.708 6.656,1.906
0.156,0.198
10
false
+
4.646,1.417 5.042,1.677
0.396,0.26
10
false
W7
4.188,1.635 4.438,1.833
0.25,0.198
10
false
CBI
| *a | Component without harness connected
(No. 1 Traction Battery Device Box Assembly) |
- | - |
- Standard Resistance:
Tester Connection Condition Specified Condition W7-1 (CBI) - z26-1 (+) Auxiliary battery voltage not applied between terminals O219-4 (SMRB) and O219-2 (GND) 10 kΩ or higher W7-1 (CBI) - z26-1 (+) Auxiliary battery voltage applied between terminals O219-4 (SMRB) and O219-2 (GND) Below 1 Ω
ii.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition O219-4 (SMRB) - O219-2 (GND) -40 to 80°C (-40 to 176°F) 25.0 to 59.0 Ω
If the result is not as specified, replace the No. 1 traction battery device box assembly.
b.
Inspect SMRG:
i.
Measure the resistance according to the value(s) in the table below.
4.021,0.115 4.427,0.344
0.406,0.229
1.906,0.479 2.208,0.667
0.302,0.188
2.969,0.469 3.25,0.667
0.281,0.198
3.927,1.01 4.094,0.813
true
4.625,0.24 4.25,0.625
true
3.073,1.385 3.073,0.969
true
1.542,1.135 2.052,0.938
true
0.573,0.146 0.885,0.302
0.313,0.156
10
false
*a
4.073,0.146 4.531,0.344
0.458,0.198
10
false
O219
4.667,0.146 5,0.292
0.333,0.146
10
false
GND
3.573,1.021 4.021,1.219
0.448,0.198
10
false
SMRG
3.01,0.5 3.333,0.781
0.323,0.281
10
false
W6
1.948,0.5 2.396,0.74
0.448,0.24
10
false
z23
2.979,1.406 3.354,1.615
0.375,0.208
10
false
CEI
1.417,1.115 1.573,1.313
0.156,0.198
10
false
-
| *a | Component without harness connected
(No. 1 Traction Battery Device Box Assembly) |
- | - |
- Standard Resistance:
Tester Connection Condition Specified Condition W6-1 (CEI) - z23-1 (-) Auxiliary battery voltage not applied between terminals O219-6 (SMRG) and O219-2 (GND) 10 kΩ or higher W6-1 (CEI) - z23-1 (-) Auxiliary battery voltage applied between terminals O219-6 (SMRG) and O219-2 (GND) Below 1 Ω
ii.
Measure the resistance according to the value(s) in the table below.
- Standard Resistance:
Tester Connection Condition Specified Condition O219-6 (SMRG) - O219-2 (GND) -40 to 80°C (-40 to 176°F) 25.0 to 59.0 Ω
If the result is not as specified, replace the No. 1 traction battery device box assembly.