RM38T0EC _51 Engine / Hybrid System _144957 HYBRID / BATTERY CONTROL _0604245 INVERTER WITH CONVERTER A

HYBRID / BATTERY CONTROL  INVERTER WITH CONVERTER  DISASSEMBLY  


CAUTION / NOTICE / HINT

COMPONENTS (DISASSEMBLY)
A537177N01
5.75,3.479 5.969,3.479 false 5.01,1.531 4.844,1.531 4.844,1.531 4.74,1.74 false 1.688,1.615 2.115,1.615 false 5.792,1.573 6.125,1.573 false 2.677,5.469 2.885,5.469 false 4.854,5.115 4.979,5.115 false 1.729,3.948 1.635,4.167 1.635,4.167 1.51,4.167 false 6.073,3.927 5.906,3.927 5.906,3.927 5.74,4 false 5.927,2.281 5.76,2.281 5.76,2.281 5.719,2.76 false 1.927,4.375 1.823,4.74 1.823,4.74 1.698,4.74 false 6.198,4.219 6.656,4.417 0.458,0.198 10 false x2 1.323,4.01 1.604,4.365 0.281,0.354 18 false 6 6.208,1.438 6.49,1.792 0.281,0.354 18 false 5 6.281,3.344 6.563,3.698 0.281,0.354 18 false 2 2.448,1.49 2.729,1.844 0.281,0.354 18 false 4 4.688,4.917 4.969,5.271 0.281,0.354 18 false 3 6.146,3.823 6.427,4.177 0.281,0.354 18 false 6 3.146,5.375 3.427,5.729 0.281,0.354 18 false 1 4.563,1.333 5.021,1.531 0.458,0.198 10 false x3 5.958,3.063 6.417,3.26 0.458,0.198 10 false x2 1.719,5.365 2.177,5.563 0.458,0.198 10 false x2 1.698,3.667 2.156,3.865 0.458,0.198 10 false x2 1.5,4.615 1.781,4.969 0.281,0.354 18 false 6 5.99,2.156 6.271,2.51 0.281,0.354 18 false 6 5.115,1.417 5.396,1.771 0.281,0.354 18 false 6 1.833,0.875 2.292,1.073 0.458,0.198 10 false x2

Procedure Part Name Code
Z101186

Z101188

Z101187

1 NO. 1 INVERTER BRACKET G9214 (Click here) - -
2 NO. 2 INVERTER BRACKET G9215 (Click here) - -
3 NO. 3 ENGINE WIRE 82123 (Click here) - -
4 HIGH VOLTAGE AIR CONDITIONING WIRE 821H2A (Click here) - -
5 BRACKET 23211K - - -
6 WIRE HARNESS CLAMP BRACKET - - - -

PROCEDURE

Hide G9214 1.REMOVE NO. 1 INVERTER BRACKET

Z101186

NOTICE:
A521699N01
1.865,0.677 2.323,0.229 true 0.094,0.063 0.406,0.26 0.313,0.198 10 false *a 0,0 0.313,0.198 0.313,0.198 10 false *b 2.375,0.094 2.688,0.292 0.313,0.198 10 false *b

Make sure to support the inverter with converter assembly at the positions shown in the illustration, otherwise it may be damaged.

*a: Bottom of Inverter with Converter Assembly

*b: Support




a.
A528501N02
5.781,0.771 6.167,0.885 true 5.365,1.26 5.656,1.417 true 1.969,0.104 2.479,0.385 0.51,0.281 18 false i, ii 5.615,0.667 5.771,0.865 0.156,0.198 10 false A 5.708,1.365 5.865,1.563 0.156,0.198 10 false A

i.

Set the inverter with converter assembly on wooden blocks.


ii.

Remove the 2 bolts and No. 1 inverter bracket from the inverter with converter assembly.

NOTICE:

Do not touch portion (A) of the No. 1 inverter bracket.




Hide G9215 2.REMOVE NO. 2 INVERTER BRACKET

a.
A528502N01
6.042,1.229 6.177,1.396 true 5.458,1.302 5.573,1.448 true 2,0.104 2.344,0.458 0.344,0.354 18 false i 6.198,1.396 6.354,1.594 0.156,0.198 10 false A 5.615,1.427 5.771,1.625 0.156,0.198 10 false A

i.

Remove the 2 bolts and No. 2 inverter bracket from the inverter with converter assembly.

NOTICE:

Do not touch portion (A) of the No. 2 inverter bracket.




Hide 82123 3.REMOVE NO. 3 ENGINE WIRE

Z101186

CAUTION:

Be sure to wear insulated gloves.


NOTICE:
·

Do not allow any foreign matter or water to enter the inverter with converter assembly.

·

Perform this procedure when it is necessary to replace the inverter with converter assembly or the No. 3 engine wire.




a.
A521702N01
0.333,0.094 0.615,0.448 0.281,0.354 18 false i 3.969,0.094 4.167,0.365 0.198,0.271 18 false ii

i.

Disengage the 2 claws and open the cover.


ii.

Remove the bolt, nut, clamp and disconnect the no. 3 engine wire from the inverter with converter assembly.

NOTICE:

Move the tool in the downward direction to loosen the nut as shown in the illustration.




Hide 821H2A 4.REMOVE HIGH VOLTAGE AIR CONDITIONING WIRE

Z101186

CAUTION:

Be sure to wear insulated gloves.


NOTICE:
·

Do not touch the waterproof seal or terminals of the connector.

·

Do not damage the terminals, connector housing or inverter with converter assembly during disconnection.

·

Cover the hole where the cable was connected with tape (non-residue type) or equivalent to prevent entry of foreign matter.

·

Do not allow any foreign matter or water to enter the inverter with converter assembly.

·

Insulate the disconnected terminals with insulating tape.




a.
A537178C01
1.677,0.479 2.063,0.792 true 1.479,0.333 1.792,0.531 0.313,0.198 10 false *a
*a Waterproof Seal - -



Hide 23211K 5.REMOVE BRACKET

a.
A521705


Hide 6.REMOVE WIRE HARNESS CLAMP BRACKET

a.
A523033