RM38T0EC _51 Engine / Hybrid System _144956 M20F-FXS, M20G-FXS ENGINE CONTROL _0604219 THROTTLE BODY A

M20F-FXS, M20G-FXS ENGINE CONTROL  THROTTLE BODY  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
A483263N01
4.281,0.198 5.281,0.365 1,0.167 4.229,0.49 4.896,0.656 0.667,0.167 6.604,0.135 6.938,0.135 false 6.333,1.323 6.552,1.323 false 5.313,1.656 5.531,2.125 5.531,2.125 5.698,2.125 false 4.583,2.083 4.854,2.083 false 4.156,1.219 4.281,1.219 4.281,1.219 4.396,1.635 false 4.104,0.885 4.271,0.885 4.271,0.885 4.615,1.51 false 6.594,0.531 6.927,0.531 false 6.521,0.906 6.854,0.906 false 5.281,0.281 5.448,0.281 5.448,0.281 5.688,1.083 false 4.906,0.573 5.073,0.573 5.073,0.573 5.156,0.844 false 4,1.094 4.281,1.448 0.281,0.354 18 false 1 6.021,2 6.302,2.354 0.281,0.354 18 false 2 3.927,0.74 4.208,1.094 0.281,0.354 18 false 3 5.135,1.948 5.385,2.302 0.25,0.354 18 false 4 6.865,1.198 7.146,1.552 0.281,0.354 18 false 5 6.406,0.375 6.688,0.729 0.281,0.354 18 false 6 5.167,0.906 5.479,1.104 0.313,0.198 10 false x3 3.896,1.125 4.208,1.323 0.313,0.198 10 false ● 6.427,0 6.708,0.354 0.281,0.354 18 false 7 6.344,0.76 6.625,1.115 0.281,0.354 18 false 8 4.292,0.479 4.979,0.667 0.688,0.188 8 false 10 (102, 7) 4.323,0.198 5.521,0.417 1.198,0.219 8 false 2.0 (20, 18 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 THROTTLE BODY GASKET 22271 (Click here) - -
2 NO. 5 WATER BY-PASS HOSE - (Click here) - -
3 THROTTLE BODY WITH MOTOR ASSEMBLY 22030 (Click here) - -
4 NO. 8 WATER BY-PASS HOSE 16296 (Click here) - -
5 AIR CLEANER CAP WITH AIR CLEANER HOSE - (Click here) - -
6 ADD ENGINE COOLANT - - (Click here) -
7 INSPECT FOR COOLANT LEAK - (Click here) - -
8 PERFORM INITIALIZATION - - - (Click here)

V100146

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


PROCEDURE

Hide 22271 1.INSTALL THROTTLE BODY GASKET

a.
A522740C01
3.448,0.542 3.698,0.198 false 3.625,0.021 3.823,0.219 0.198,0.198 10 true *a 0.479,0.094 0.76,0.448 0.281,0.354 18 false i
*a Protrusion - -


i.

Install a new throttle body gasket to the intake manifold with the protrusion of the throttle body gasket oriented as shown in the illustration.



Hide 2.INSTALL NO. 5 WATER BY-PASS HOSE

a.
A522741C02
5.25,1.115 5.635,0.896 true 5.396,0.406 5.708,0.604 0.313,0.198 10 false *a 5.073,1.063 5.385,1.26 0.313,0.198 11 false *d 6,0.521 6.313,0.719 0.313,0.198 10 false *c 6.115,0.802 6.427,1 0.313,0.198 10 false *b 6.073,1.083 6.385,1.281 0.313,0.198 10 false *c 0.417,0.063 0.667,0.396 0.25,0.333 18 false i
*a Top of Vehicle *b Left of Vehicle
*c 45°(Claw of Clip Location) *d Paint Mark


i.

Connect the No. 5 water by-pass hose to the throttle body with motor assembly and slide the clip to secure it.

NOTICE:
·

If the throttle body with motor assembly has been struck or dropped, replace it.

·

Make sure to position the clip as shown in the illustration.





Hide 22030 3.INSTALL THROTTLE BODY WITH MOTOR ASSEMBLY

Z101186

HINT:

Perform "Inspection After Repair" after replacing the throttle body with motor assembly.

Click here(Click here)



Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)

Hide 16296 4.CONNECT NO. 8 WATER BY-PASS HOSE

a.
A522742C01
5.25,1.063 5.365,1.323 true 5.01,0.375 5.323,0.573 0.313,0.198 10 false *a 5.781,1.115 6.094,1.313 0.313,0.198 10 false *b 5.323,1.365 5.635,1.563 0.313,0.198 10 false *d 5.677,0.813 5.99,1.01 0.313,0.198 10 false *c 5.26,0.458 5.573,0.656 0.313,0.198 10 false *c 0.406,0.073 0.688,0.427 0.281,0.354 18 false i
*a Top of Vehicle *b Left of Vehicle
*c 45°(Claw of Clip Location) *d Paint Mark


i.

Connect the No. 8 water by-pass hose to the throttle body with motor assembly and slide the clip to secure it.

NOTICE:

Make sure to position the clip as shown in the illustration.




Hide 5.INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

a.
A522743C01
1.396,1.406 1.615,0.958 false 1.063,1.385 1.177,0.979 false 3.792,0.281 4.083,0.208 false 4.104,0.063 4.333,0.26 0.229,0.198 10 true *1 1.188,0.792 1.417,0.99 0.229,0.198 10 true *a 1.656,0.802 1.885,1 0.229,0.198 10 true *b 2.427,0.917 2.74,1.115 0.313,0.198 10 false *c 6.521,0.625 6.833,0.823 0.313,0.198 10 false *e 6.688,1.052 7,1.25 0.313,0.198 10 false *d 6.552,1.427 6.865,1.625 0.313,0.198 10 false *e 6.094,0.677 6.406,0.875 0.313,0.198 10 false *c 2.01,1.365 2.323,1.563 0.313,0.198 10 false *d 0.948,0.542 1.229,0.896 0.281,0.354 18 false i 6.177,0.313 6.458,0.667 0.281,0.354 18 false ii 0.448,2.031 0.729,2.385 0.281,0.354 18 false iii 3.667,2.052 3.948,2.406 0.281,0.354 18 false iv
*1 No. 2 Ventilation Hose - -
*a Protrusion *b Cutout
*c Top of Vehicle *d Front of Vehicle
*e 45°(Claw of Clip Location) - -


i.

Install the air cleaner cap with air cleaner hose to the throttle body with motor assembly and tighten the hose clamp.

Torque:
2.0 N*m (20 kgf*cm, 18 in.*lbf)

NOTICE:

Align the cutout of the air cleaner hose with the protrusion of the throttle body with motor assembly as shown in the illustration.



ii.

Connect the No. 2 ventilation hose to the cylinder head cover sub-assembly and slide the clip to secure it.

NOTICE:

Make sure to position the clip as shown in the illustration.



iii.

Engage the 2 guides and 2 clamps.


iv.

Engage the wire harness clamp and connect the mass air flow meter connector.



Hide 7.INSPECT FOR COOLANT LEAK

Z101186

Click here(Click here)

Hide 8.PERFORM INITIALIZATION

NOTICE:
·

Be sure to perform this procedure after removing and reinstalling the throttle body with motor assembly or any throttle body with motor assembly components.

·

Perform the following procedure after replacing the throttle body with motor assembly or any throttle body with motor assembly components. The following procedure should also be performed if the throttle body with motor assembly is cleaned.



a.

Connect the GTS to the DLC3.


b.

Turn the ignition switch to ON.


c.

Turn the GTS on.


d.

Clear the DTCs.

Powertrain > Engine > Clear DTCs
50002 372

e.

Perform "Inspection After Repair".

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE CONTROL)>SFI SYSTEM>INITIALIZATION


f.

Start the engine and check that the MIL is not illuminated. After the engine is warmed up, check that the idle speed is within the specified range with the A/C switch off.

Standard Idle Speed:

750 to 850 rpm


NOTICE:
·

Be sure to perform this step with all accessories off.

·

Make sure that the shift lever is in P or N.




g.

Enter the following menus: Powertrain / Engine / Data List / Throttle Position Sensor No.1 Voltage %.

Powertrain > Engine > Data List
Tester Display
Throttle Position Sensor No.1 Voltage %
50003 372 216

h.

According to the display on the GTS, read the Data List while fully depressing the accelerator pedal and check that the value is 60% or higher.


i.

Perform a road test and confirm that there are no abnormalities.