RM38T0EC _52 Drivetrain _144756 PB10 HYBRID TRANSMISSION / TRANSAXLE _0603120 OIL COOLER A

PB10 HYBRID TRANSMISSION / TRANSAXLE OIL COOLER INSTALLATION

CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)

0.688,2.833 1.521,3 0.833,0.167 1.521,2.927 1.854,2.927 false 2.604,3.313 2.604,3.646 false 1.719,2.031 2.052,2.031 false 0.99,3.281 1.323,3.281 false 3.125,2.823 3.375,2.823 3.375,2.823 3.375,3.406 false 3.208,3.083 3.375,3.083 false 2.667,3.656 2.948,4.01 0.281,0.354 18 false 1 1.5,1.896 1.781,2.25 0.281,0.354 18 false 2 0.792,3.156 1.073,3.51 0.281,0.354 18 false 3 3.281,3.417 3.896,3.615 0.615,0.198 10 false ● *1 2.021,2.917 2.333,3.115 0.313,0.198 10 false x3 0.75,2.844 1.583,3.01 0.833,0.167 8 false 17.5 (178, 13) 0.365,2.833 0.698,3.104 0.333,0.271 10 false ● ★

Procedure		Part Name Code
1	MOTOR COOLING COOLER	G125AA	(202307,999999,_52,_144756,_0603120,RM100000002BO7Z_01_0014,)	-	-
2	OUTLET NO. 1 INVERTER COOLING HOSE	G922C	(202307,999999,_52,_144756,_0603120,RM100000002BO7Z_01_0012,)	-	-
3	OUTLET NO. 2 INVERTER COOLING HOSE	G922D	(202307,999999,_52,_144756,_0603120,RM100000002BO7Z_01_0013,)	-	-

*1	TRANSAXLE OIL SEAL RING	-	-
	Nm (kgfcm, ft.*lbf): Specified torque	●	Non-reusable part
	Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent	★	Precoated part

2.177,2.219 3.177,2.385 1,0.167 0.125,1.167 1.125,1.333 1,0.167 2.104,2.969 2.438,2.969 false 0.896,0.573 0.615,1 0.615,1 0.615,1.167 false 2.021,1.865 2.354,1.865 false 2.021,1.094 2.354,1.094 false 1.844,2.302 2.177,2.302 false 2.49,2.813 2.771,3.167 0.281,0.354 18 false 4 2.396,1.74 2.677,2.094 0.281,0.354 18 false 5 2.615,0.979 2.896,1.333 0.281,0.354 18 false 6 2.24,2.229 3.24,2.396 1,0.167 8 false 4.0 (41, 35 in.*lbf) 1.875,2.313 2.188,2.51 0.313,0.198 10 false x3 0.198,1.188 1.198,1.354 1,0.167 8 false 2.0 (20, 18 in.*lbf)

Procedure		Part Name Code
4	AIR CLEANER CASE SUB-ASSEMBLY	17701	-	-	-
5	AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY	17801	-	-	-
6	AIR CLEANER CAP WITH AIR CLEANER HOSE	-	(202307,999999,_52,_144756,_0603120,RM100000002BO7Z_01_0027,)	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

1.656,1.938 2.656,2.104 1,0.167 6.427,0.625 6.76,0.625 false 6.427,0.24 6.76,0.24 false 4.979,1.313 5.313,1.313 false 2.656,2.021 2.99,2.021 false 6.25,0.094 6.531,0.448 0.281,0.354 18 false 7 5.354,1.167 5.781,1.5 0.427,0.333 18 false 11 5.771,0.5 6.573,0.833 0.802,0.333 18 false 8 - 10 3.146,1.938 3.458,2.135 0.313,0.198 10 false x4 3.906,2.219 4.219,2.417 0.313,0.198 10 false x10 1.719,1.948 2.719,2.115 1,0.167 8 false 7.5 (76, 66 in.*lbf)

Procedure		Part Name Code
7	ADD COOLANT (for Inverter)	-	-	(202307,999999,_52,_144756,_0603120,RM100000002BO7Z_01_0026,)	-
8	INSPECT HYBRID TRANSAXLE FLUID	-	-	-	(202307,999999,_52,_144756,_0603120,RM100000002BO7Z_01_0023,)
9	INSPECT FOR COOLANT LEAK (for Inverter)	-	-	-	(202307,999999,_52,_144756,_0603120,RM100000002BO7Z_01_0025,)
10	INSPECT FOR HYBRID TRANSAXLE FLUID LEAK	-	-	-	(202307,999999,_52,_144756,_0603120,RM100000002BO7Z_01_0024,)
11	NO. 1 ENGINE UNDER COVER ASSEMBLY	51410	-	-	-

N*m (kgf*cm, ft.*lbf): Specified torque

PROCEDURE

Hide Display G125AA 1.INSTALL MOTOR COOLING COOLER

5.646,1.563 5.646,1.313 false 0.427,0.073 0.708,0.427 0.281,0.354 18 false i 3.938,0.063 4.219,0.417 0.281,0.354 18 false ii 1.969,2.063 2.552,2.385 0.583,0.323 18 true iii, iv 5.583,1.563 5.896,1.76 0.313,0.198 10 false *a

Adhesive

Install 2 new transaxle oil seal rings to the motor cooling cooler.

ii.

Apply adhesive to 3 new bolts.

Adhesive:: Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent

iii.

Temporarily install the motor cooling cooler to the hybrid vehicle transaxle assembly with the 3 bolts.

NOTICE:: Make sure that the transaxle oil seal rings are not pinched during installation.

iv.

Fully tighten the 3 bolts.

Torque:: 17.5 N*m (178 kgf*cm, 13 ft.*lbf)

Hide Display G922C 2.CONNECT OUTLET NO. 1 INVERTER COOLING HOSE

5.052,1.135 5.313,1.135 5.313,1.135 5.052,0.979 true 6.24,1.094 6.146,1.229 true 5.354,1.052 5.667,1.25 0.313,0.198 10 false *a 4.438,0.896 4.75,1.094 0.313,0.198 10 false *b 6.073,1.208 6.281,1.427 0.208,0.219 10 false *a 0.385,0.052 0.667,0.406 0.281,0.354 18 false i 6.792,1.198 6.99,1.396 0.198,0.198 10 false *c 5.698,1.177 5.896,1.375 0.198,0.198 10 false *d

*a	Paint Mark	*b	2 to 11 mm (0.0787 to 0.433 in.)
*c	115°	*d	275° (Claw of Clip Location)

Connect the outlet No. 1 inverter cooling hose to the motor cooling cooler and slide the clip to secure it.

NOTICE:: ·

Make sure to slide the outlet No. 1 inverter cooling hose until it contacts the hose stopper of the motor cooling cooler.

·

Make sure to align the paint mark of the outlet No. 1 inverter cooling hose with the paint mark of the motor cooling cooler.

·

Make sure that the claws of the clip are within the location shown in the illustration.

Hide Display G922D 3.CONNECT OUTLET NO. 2 INVERTER COOLING HOSE

5.375,0.875 5.49,0.604 5.49,0.604 5.219,0.875 true 6.458,0.917 6.583,0.979 true 5.51,0.5 5.823,0.698 0.313,0.198 10 false *a 5.146,1.344 5.458,1.542 0.313,0.198 10 false *b 6.615,0.906 6.823,1.125 0.208,0.219 10 false *a 0.385,0.052 0.667,0.406 0.281,0.354 18 false i 6.688,0.448 6.885,0.646 0.198,0.198 10 false *c

*a	Paint Mark	*b	2 to 11 mm (0.0787 to 0.433 in.)
*c	360° (Claw of Clip Location)	-	-

Connect the outlet No. 2 inverter cooling hose to the motor cooling cooler and slide the clip to secure it.

NOTICE:: ·

Make sure to slide the outlet No. 2 inverter cooling hose until it contacts the hose stopper of the motor cooling cooler.

·

Make sure to align the paint mark of the outlet No. 2 inverter cooling hose with the paint mark of the motor cooling cooler.

·

Make sure that the claws of the clip are within the location shown in the illustration.

Hide Display 17701 4.INSTALL AIR CLEANER CASE SUB-ASSEMBLY

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>INVERTER WITH CONVERTER>INSTALLATION202307,999999,_51,_144957,_0604245,RM100000002BTRF_01_0048,

Hide Display 17801 5.INSTALL AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY

Hide Display 6.INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE

Click here(

202307,999999,_51,_144956,_0604219,RM100000002BTIF_01_0034,)

Hide Display 7.ADD COOLANT (for Inverter)

Click hereGeneral>MAINTENANCE>COOLANT (for Inverter)>REPLACEMENT202307,999999,_V1,_104397,_0604252,RM100000002BTS5_01_0026,

Hide Display 8.INSPECT HYBRID TRANSAXLE FLUID

Click hereDrivetrain>PB10 (HYBRID TRANSMISSION / TRANSAXLE)>HYBRID TRANSAXLE FLUID>ON-VEHICLE INSPECTION202307,999999,_52,_144756,_0603118,RM100000002BO7U_01_0006,

Hide Display 9.INSPECT FOR COOLANT LEAK (for Inverter)

Click hereEngine / Hybrid System>HYBRID / BATTERY CONTROL>COOLANT (for Inverter)>ON-VEHICLE INSPECTION202307,999999,_51,_144957,_0604235,RM100000002BTQR_01_0001,

Hide Display 10.INSPECT FOR HYBRID TRANSAXLE FLUID LEAK

Click hereGeneral>MAINTENANCE>PB10 HYBRID TRANSAXLE FLUID>REPLACEMENT202307,999999,_V1,_104397,_0603114,RM100000002BO7M_01_0008,

Hide Display 51410 11.INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

Click hereEngine / Hybrid System>M20F-FXS, M20G-FXS (ENGINE MECHANICAL)>ENGINE ASSEMBLY>INSTALLATION202307,999999,_51,_144958,_0604262,RM100000002BTSX_01_0389,