RM38T0EC _52 Drivetrain _144756 PB10 HYBRID TRANSMISSION / TRANSAXLE _0603117 MOTOR CABLE A

PB10 HYBRID TRANSMISSION / TRANSAXLE  MOTOR CABLE  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
C506939N01
2.24,0.521 2.906,0.688 0.667,0.167 4.24,1.469 4.99,1.719 0.75,0.25 4.281,1.51 4.948,1.677 0.667,0.167 2.906,0.604 3.24,0.604 false 3.948,1.594 4.281,1.594 false 4.323,0.854 4.656,0.854 false 4.927,1.948 5.26,1.948 false 2.656,2.146 2.99,2.146 false 5.573,1.813 5.854,2.167 0.281,0.354 18 false 1 4.99,0.719 5.271,1.073 0.281,0.354 18 false 2 3.052,2.021 3.333,2.375 0.281,0.354 18 false 3 3.99,1.604 4.302,1.802 0.313,0.198 10 false x6 3.406,0.51 3.719,0.708 0.313,0.198 10 false x2 4.344,1.521 5.01,1.688 0.667,0.167 8 false 10 (102, 7) 2.292,0.531 2.958,0.698 0.667,0.167 8 false 10 (102, 7)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 MOTOR CABLE G1148 (Click here) - -
2 TERMINAL CAP 82823M (Click here) - -
3 INVERTER WITH CONVERTER ASSEMBLY G92A0 - - -

V111893

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf)
V100146

N*m (kgf*cm, ft.*lbf): Specified torque

PROCEDURE

Hide G1148 1.INSTALL MOTOR CABLE

Z101186

CAUTION:

Be sure to wear insulated gloves.



a.
C506938C02
4.24,1.229 4.156,1.563 4.156,1.563 3.99,1.563 true 3.833,1.469 4.146,1.667 0.313,0.198 10 false *a 0.406,0.052 0.969,0.438 0.563,0.385 18 false i, ii
*a Waterproof Seal - -


i.

Using an insulated tool, temporarily install the motor cable to the hybrid vehicle transaxle assembly with the 6 bolts.

NOTICE:
·

Keep the motor cable terminals and their installation area free from foreign matter, water, etc.

·

Do not touch the waterproof seal or terminals of the motor cable.

·

Do not damage the terminals or hybrid vehicle transaxle assembly during installation.

·

Make sure the waterproof seal is not cut or pinched during installation.

·

To prevent the threads from being damaged, temporarily tighten the 6 bolts by hand.




ii.

Using an insulated tool, fully tighten the 6 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)



Hide 82823M 2.INSTALL TERMINAL CAP

Z101186

CAUTION:

Be sure to wear insulated gloves.



a.
C506937C02
4.667,0.906 4.583,1.24 4.583,1.24 4.417,1.24 true 4.271,1.146 4.583,1.344 0.313,0.198 10 false *a 0.406,0.052 0.896,0.385 0.49,0.333 18 false i, ii
*a Waterproof Seal - -


i.

Temporarily install the terminal cap to the hybrid vehicle transaxle assembly with the 2 bolts.

NOTICE:
·

Keep the motor cable terminals and their installation area free from foreign matter, water, etc.

·

Do not touch the waterproof seal of the terminal cap or terminals of the motor cable.

·

Make sure the waterproof seal is not cut or pinched during installation.




ii.

Fully tighten the 2 bolts.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)