RM38T0EC _51 Engine / Hybrid System _144716 M20F-FXS, M20G-FXS COOLING _0602998 WATER PUMP A

M20F-FXS, M20G-FXS COOLING  WATER PUMP  INSTALLATION  


CAUTION / NOTICE / HINT

COMPONENTS (INSTALLATION)
A546622N01
0.448,5.146 1.156,5.313 0.708,0.167 0.823,2.448 1.583,2.635 0.76,0.188 4.365,3.417 5.063,3.583 0.698,0.167 3.333,3.969 4.198,3.969 false 4.104,4.563 4.417,4.375 4.417,4.375 4.583,4.375 false 2.854,5.156 3.438,5.156 false 1.354,3.292 1.927,3.292 false 2.25,1.115 2.667,1.115 false 3.875,3.698 4.115,3.5 4.115,3.5 4.365,3.5 false 1.969,2.802 1.896,2.542 1.896,2.542 1.583,2.542 false 0.792,5.146 0.792,4.781 false 2.833,3.625 3.01,3.354 3.01,3.354 3.177,3.354 false 3.01,2.885 2.875,2.25 2.875,2.25 2.708,2.25 true 4.427,3.417 5.063,3.615 0.635,0.198 8 false 10 (102, 7) 0.521,5.146 1.156,5.344 0.635,0.198 8 false 10 (102, 7) 0.896,2.458 1.615,2.656 0.719,0.198 8 false 43 (438, 32) 1.99,2.906 2.302,3.104 0.313,0.198 10 false x4 3.906,3.74 4.219,3.938 0.313,0.198 10 false x2 4.531,3.844 5.063,4.281 0.531,0.438 18 false 1 1.115,3.146 1.646,3.583 0.531,0.438 18 false 2 4.958,4.271 5.49,4.708 0.531,0.438 18 false 3 3.531,5.01 4.063,5.448 0.531,0.438 18 false 4 2.771,0.948 3.302,1.385 0.531,0.438 18 false 5 2.542,2.125 2.854,2.323 0.313,0.198 10 false ● 3.24,3.25 3.552,3.448 0.313,0.198 10 false ●

Procedure Part Name Code
Z101186

Z101188

Z101187

1 WATER INLET SUB-ASSEMBLY WITH THERMOSTAT 16031 (Click here) - -
2 ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING) 16032 (Click here) - -
3 NO. 7 WATER BY-PASS HOSE - (Click here) - -
4 NO. 2 RADIATOR HOSE 16572D - - -
5 INTAKE MANIFOLD 17111 - - -

V100146

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

A521217N04
4.438,0.75 4.75,0.417 4.75,0.417 4.917,0.417 false 4.969,0.219 5.24,0.635 0.271,0.417 18 false 6 3.51,2.26 3.781,2.5 0.271,0.24 10 false x4 5.479,2.135 5.75,2.375 0.271,0.24 10 false x10

Procedure Part Name Code
Z101186

Z101188

Z101187

6 NO. 1 ENGINE UNDER COVER ASSEMBLY 51410 - - -

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click hereGeneral>INTRODUCTION>REPAIR INSTRUCTION>PRECAUTION


PROCEDURE

Hide 16031 1.INSTALL WATER INLET SUB-ASSEMBLY WITH THERMOSTAT

Z101186

(Click here)

Hide 16032 2.INSTALL ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

a.
A546624N01
2.052,3.958 2.302,4.281 0.25,0.323 18 true v 4.083,0.25 4.302,0.573 0.219,0.323 18 true ii 4.042,2.156 4.313,2.479 0.271,0.323 18 true iv 0.438,2.083 0.708,2.406 0.271,0.323 18 true iii 1.271,0.313 1.542,0.635 0.271,0.323 18 false i

i.

Install a new gasket to the engine water pump assembly (water inlet housing).

HINT:

Be sure to clean the contact surfaces.



ii.

Install the engine water pump assembly (water inlet housing) to the cylinder block assembly with the 4 bolts.

Torque:
43 N*m (438 kgf*cm, 32 ft.*lbf)


iii.

Using an 8 mm socket wrench, connect the sensor wire to the engine water pump assembly (water inlet housing) with the bolt.

Torque:
10 N*m (102 kgf*cm, 7 ft.*lbf)


iv.

Connect the engine water pump assembly (water inlet housing) connector.


v.

Connect the sensor wire connector.



Hide 3.CONNECT NO. 7 WATER BY-PASS HOSE

a.
A546626C01
2.021,0.625 2.333,0.781 0.313,0.156 10 false *a 2.146,1.104 2.458,1.26 0.313,0.156 10 false *b 2.688,0.24 3,0.396 0.313,0.156 10 false *c 1.885,0.74 2.198,0.896 0.313,0.156 10 false *d 1.177,1.302 1.5,1.49 0.323,0.188 10 false *e 1.094,0.115 1.25,0.406 0.156,0.292 18 true i
*a 15° *b 90°
*c Upper Side *d Front Side
*e 1 to 7 mm (0.0394 to 0.276 in.) - -


i.

Connect the No. 7 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.