RM38T0EC _58 Vehicle Interior _104612 HEATING / AIR CONDITIONING _0500007 AIR CONDITIONING UNIT A

HEATING / AIR CONDITIONING AIR CONDITIONING UNIT REASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

4.583,2.583 7,5.25 2.417,2.667 0.167,4 3.25,5.333 3.083,1.333 4.583,0.167 5.583,0.333 1,0.167 3.167,0.417 3.5,0.417 false 6.25,1.583 6.583,1.583 false 4.26,1.833 4.677,1.833 false 4.438,0.896 4.708,0.896 false 0.917,2.323 1.25,2.323 false 2.333,3.208 2.333,3.542 false 2.656,4.417 2.656,4.75 false 3.979,5.104 4.271,5.104 false 5.063,0.99 5.469,0.99 false 5.063,1.156 5.313,1.156 5.313,1.156 5.313,0.99 false 2.698,1.125 3.031,1.125 false 5.729,5.25 5.729,2.583 false 0.823,4.281 0.688,4.281 0.688,4.281 0.51,4.656 false 1.833,5.333 1.833,4 false 0.75,2.979 0.75,3.313 false 4.583,3.854 5.729,3.854 false 1.313,4.708 1.313,5.042 false 5.063,4.448 5.063,4.781 false 5.063,3.198 5.063,3.531 false 6.198,3.594 6.198,3.927 false 6.313,4.885 6.365,5.073 6.365,5.073 6.5,5.073 false 4.104,0.479 4.417,0.25 4.417,0.25 4.583,0.25 false 2.969,0.219 3.521,0.573 0.552,0.354 18 false 4 4.219,0.74 4.771,1.094 0.552,0.354 18 false 3 6.656,1.406 7.073,1.677 0.417,0.271 18 false 2 4.073,1.646 4.49,1.917 0.417,0.271 18 false 1 1.344,0.667 1.646,0.917 0.302,0.25 10 false x2 1.281,2.135 1.698,2.406 0.417,0.271 18 false 7 0.688,3.323 1.104,3.594 0.417,0.271 18 false 6 2.271,3.563 2.688,3.833 0.417,0.271 18 false 5 2.594,4.76 3.01,5.031 0.417,0.271 18 false 13 5.104,3.49 5.521,3.76 0.417,0.271 18 false 8 5.417,2.917 5.667,3.104 0.25,0.188 10 false x3 3.688,4.969 4.104,5.24 0.417,0.271 18 false 11 4.302,0.438 4.552,0.625 0.25,0.188 10 false x2 5.521,0.885 5.771,1.073 0.25,0.188 10 false ● 3.073,1.031 3.385,1.229 0.313,0.198 10 false *1 4.615,3.885 4.99,4.125 0.375,0.24 12 false *D 1.875,4.031 2.25,4.271 0.375,0.24 12 false *B 6.208,3.875 6.583,4.25 0.375,0.375 18 false 9 6.708,4.938 7.125,5.208 0.417,0.271 18 false 10 1.167,5.052 1.583,5.323 0.417,0.271 18 false 12 5.458,4.135 5.708,4.323 0.25,0.188 10 false x3 4.615,2.615 4.99,2.854 0.375,0.24 12 false *C 0.219,4.042 0.594,4.281 0.375,0.24 12 false *A 5.76,2.625 6.135,2.865 0.375,0.24 12 false *E 0.844,4.125 1.26,4.396 0.417,0.271 18 false 14 5.052,4.792 5.469,5.063 0.417,0.271 18 false 8 4.625,0.177 5.771,0.417 1.146,0.24 8 false 3.5 (36, 31 in.*lbf)

Procedure		Part Name Code
1	NO. 1 COOLER THERMISTOR	88625	(202307,999999,_58,_104612,_0500007,RM100000002BK0Z_01_0083,)	-	-
2	NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY	88501	-	-	-
3	COOLER EXPANSION VALVE	88515	(202307,999999,_58,_104612,_0500007,RM100000002BK0Z_01_0076,)	-	-
4	COOLER PIPE GROMMET	88897K	-	-	-
5	HEATER RADIATOR UNIT SUB-ASSEMBLY	87107A	-	-	-
6	HEATER CLAMP	87124B	-	-	-
7	HEATER GROMMET	87128	-	-	-
8	NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY	87050C	(202307,999999,_58,_104612,_0500007,RM100000002BK0Z_01_0084,)	-	-
9	AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY	-	(202307,999999,_58,_104612,_0500007,RM100000002BK0Z_01_0101,)	-	-
10	HEATER CONTROL CABLE SUB-ASSEMBLY	-	(202307,999999,_58,_104612,_0500007,RM100000002BK0Z_01_0102,)	-	-
11	DRAIN COOLER HOSE	88539J	(202307,999999,_58,_104612,_0500007,RM100000002BK0Z_01_0085,)	-	-
12	QUICK HEATER ASSEMBLY	87710G	-	-	-
13	HEATER COVER	87114B	-	-	-
14	HEATER COVER	87114B	-	-	-

*A	w/ PTC Heater	*B	w/o PTC Heater
*C	for Dual Type	*D	for Single Type
*E	for Manual Air Conditioning System with Mechanical Control Type	-	-
*1	UPPER HEATER CASE	-	-
	Nm (kgfcm, ft.*lbf): Specified torque	●	Non-reusable part
	for Gasoline Model: Compressor oil ND-OIL 8 or equivalent for HEV Model: Compressor oil ND-OIL 11 or equivalent	-	-

1.708,3.438 2.688,4.573 0.979,1.135 0.49,3.438 1.646,4.573 1.156,1.135 2.146,0.188 4.219,0.885 2.073,0.698 3.031,2.667 4.427,3.531 1.396,0.865 5.104,1.083 5.438,1.083 false 0.594,1.438 0.927,1.438 false 5.302,2.219 5.302,2.479 false 5.875,3.865 6.208,3.865 false 3.125,0.51 3.219,0.688 3.219,0.688 3.365,0.688 false 2.292,3.969 2.292,4.229 false 3.854,2.969 3.854,3.229 false 1.448,3.99 1.26,4.313 1.26,4.313 1.125,4.313 false 5.302,2.51 5.458,2.708 0.156,0.198 10 false ● 5.417,2.448 5.823,2.844 0.406,0.396 18 false 22 5.563,3.677 5.938,4.063 0.375,0.385 18 false 16 3.729,3.25 4.146,3.667 0.417,0.417 18 false 19 0.802,4.156 1.135,4.51 0.333,0.354 18 false 15 0.927,3.938 1.208,4.292 0.281,0.354 10 false x2 0.323,1.25 0.75,1.656 0.427,0.406 18 false 17 4.979,0.458 5.26,0.813 0.281,0.354 10 false x2 5.5,0.906 5.948,1.313 0.448,0.406 18 false 20 0.531,3.469 0.906,3.708 0.375,0.24 12 false *B 1.75,3.479 2.125,3.719 0.375,0.24 12 false *C 2.146,4.26 2.542,4.635 0.396,0.375 18 false 18 2.198,0.219 2.573,0.458 0.375,0.24 12 false *A 3.427,0.51 3.906,0.917 0.479,0.406 18 false 21 3.073,2.698 3.448,2.938 0.375,0.24 12 false *D

Procedure		Part Name Code
15	NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY	87050D	(202307,999999,_58,_104612,_0500007,RM100000002BK0Z_01_0081,)	-	-
16	AIR CONDITIONING HARNESS ASSEMBLY	82210K	-	-	-
17	AIR CONDITIONING AMPLIFIER ASSEMBLY	88650N	-	-	-
18	HEATER COVER	87114C	-	-	-
19	ASPIRATOR	88897P	-	-	-
20	BLOWER ASSEMBLY	87130D	-	-	-
21	NO. 3 INSTRUMENT PANEL WIRE	82143C	-	-	-
22	NO. 2 AIR DUCT	87211A	-	-	-

*A	w/ PTC Heater	*B	w/ Rear Air Duct
*C	w/o Rear Air Duct	*D	for Automatic Air Conditioning System
●	Non-reusable part	-	-

PROCEDURE

Hide Display 88625 1.INSTALL NO. 1 COOLER THERMISTOR

Click here(

202307,999999,_58,_104612,_0500016,RM100000002BK1P_01_0324,)

Hide Display 88501 2.INSTALL NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY

Hide Display 88515 3.INSTALL COOLER EXPANSION VALVE

0.927,0.167 1.208,0.521 0.281,0.354 18 false i 4.208,0.188 4.49,0.542 0.281,0.354 18 false ii 1.865,2.052 2.146,2.406 0.281,0.354 18 false iii

Sufficiently apply compressor oil to 2 new O-rings and the fitting surfaces of the No. 1 cooler evaporator sub-assembly.

Compressor Oil:: for Gasoline Model:; ND-OIL 8 or equivalent; for HEV Model:; ND-OIL 11 or equivalent

ii.

Install the 2 O-rings to the No. 1 cooler evaporator sub-assembly.

NOTICE:: Keep the O-rings and O-ring fitting surfaces free of foreign matter.

iii.

Using a 4 mm hexagon socket wrench, install the cooler expansion valve with the 2 bolts.

Torque:: 3.5 N*m (36 kgf*cm, 31 in.*lbf)

Hide Display 88897K 4.INSTALL COOLER PIPE GROMMET

Hide Display 87107A 5.INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

Hide Display 87124B 6.INSTALL HEATER CLAMP

Hide Display 87128 7.INSTALL HEATER GROMMET

Hide Display 87050C 8.INSTALL NO. 1 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (for Automatic Air Conditioning System)

for Dual Type:

0.333,0.042 0.615,0.396 0.281,0.354 18 false i 2.333,2.573 2.615,2.927 0.281,0.354 18 false ii

Move the gear of the air conditioner radiator assembly so that the shape of the center gear portion of the air conditioner radiator assembly is aligned with the sensor shaft and output shaft of the No. 1 air conditioning radiator damper servo sub-assembly, and temporarily install the No. 1 air conditioning radiator damper servo sub-assembly as shown in the illustration.

ii.

Install the No. 1 air conditioning radiator damper servo sub-assembly with the 3 screws.

for Single Type:

0.344,0.042 0.625,0.396 0.281,0.354 18 false i 2.302,2.698 2.583,3.052 0.281,0.354 18 false ii

ii.

Install the No. 1 air conditioning radiator damper servo sub-assembly with the 3 screws.

Hide Display 9.INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System with Mechanical Control Type)

5.542,0.385 5.75,0.583 0.208,0.198 10 true *a 0.99,0.458 1.198,0.656 0.208,0.198 10 false *a 1.458,1.646 1.667,1.844 0.208,0.198 10 false *b 0.563,0.208 0.844,0.563 0.281,0.354 18 false i 1.885,1.979 2.167,2.333 0.281,0.354 18 false ii

MAX COLD

MAX WARM

Set the cable gear and unit gear to the MAX COLD position.

ii.

Engage the guides and claws to install the air mix damper control cable sub-assembly.

Hide Display 10.INSTALL HEATER CONTROL CABLE SUB-ASSEMBLY (for Manual Air Conditioning System with Mechanical Control Type)

1.156,1.76 1.469,1.958 0.313,0.198 10 false *a 4.563,0.073 4.802,0.271 0.24,0.198 10 true *a 0.823,1.198 1.135,1.396 0.313,0.198 10 false *b 0.49,0.167 0.771,0.521 0.281,0.354 18 false i 1.896,1.906 2.177,2.26 0.281,0.354 18 false ii

FACE

45°

Set the cable gear and unit link to the FACE position.

ii.

Engage the guides and claw to install the heater control cable sub-assembly.

Hide Display 88539J 11.INSTALL DRAIN COOLER HOSE

4.823,1.073 5.677,0.885 true 4.74,1.083 3.906,1.552 true 3.781,1.531 4.094,1.729 0.313,0.198 10 false *a 5.719,0.792 6.031,0.99 0.313,0.198 10 false *b 1.917,0.083 2.198,0.438 0.281,0.354 18 false i

Hose Notch

Rib

Align the hose notch with the rib as shown in the illustration and install the drain cooler hose.

Hide Display 87710G 12.INSTALL QUICK HEATER ASSEMBLY (w/ PTC Heater)

Hide Display 87114B 13.INSTALL HEATER COVER (w/o PTC Heater)

Hide Display 87114B 14.INSTALL HEATER COVER (w/ PTC Heater)

Hide Display 87050D 15.INSTALL NO. 2 AIR CONDITIONING RADIATOR DAMPER SERVO SUB-ASSEMBLY (w/ Rear Air Duct)

2.531,0.719 2.854,1.083 true 2.219,0.458 2.542,0.667 true 2.906,1.052 3.219,1.25 0.313,0.198 10 false *a 1.25,0.021 1.531,0.375 0.281,0.354 18 false i 4.698,1.24 4.917,1.542 0.219,0.302 18 true ii 2.052,0.354 2.365,0.552 0.313,0.198 10 false *a

Reference Point

Using the reference points, engage the guide to install the No. 2 air conditioning radiator damper servo sub-assembly with the 2 screws.

ii.

Connect the connector.

Hide Display 82210K 16.INSTALL AIR CONDITIONING HARNESS ASSEMBLY

Hide Display 88650N 17.INSTALL AIR CONDITIONING AMPLIFIER ASSEMBLY

Hide Display 87114C 18.INSTALL HEATER COVER (w/o Rear Air Duct)

Hide Display 88897P 19.INSTALL ASPIRATOR (for Automatic Air Conditioning System)

Hide Display 87130D 20.INSTALL BLOWER ASSEMBLY

Hide Display 82143C 21.INSTALL NO. 3 INSTRUMENT PANEL WIRE (w/ PTC Heater)

Hide Display 87211A 22.INSTALL NO. 2 AIR DUCT

NOTICE:: If the fitting part of the No. 2 air duct has been cracked or deformed during removal, make sure to replace the air duct with a new one. Failure to do so may cause the No. 2 air duct to fall off or noise to occur.