RM38T0EC _59 Vehicle Exterior _114126 EXTERIOR PANELS / TRIM _0512148 ROOF RACK A

EXTERIOR PANELS / TRIM  ROOF RACK  REASSEMBLY  


CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)
B612711
0.802,1.052 1.802,1.219 1,0.167 5.021,0.344 6.021,0.51 1,0.167 1.771,0.698 2.083,0.698 false 4,0.167 4.313,0.167 false 6.302,0.646 6.615,0.646 false 6.094,1.281 6.094,1.542 false 3.927,1.677 4.24,1.677 false 1.542,2.594 1.781,2.594 false 2.646,2.031 2.958,2.031 false 5.719,2.26 6.031,2.26 false 4.635,1.958 4.979,1.958 false 1.813,1.135 2.146,1.135 false 4.688,0.427 5.021,0.427 false 4.313,1.865 4.469,2.063 0.156,0.198 10 false ● 6.333,2.146 6.49,2.344 0.156,0.198 10 false ● 6.135,1.594 6.292,1.792 0.156,0.198 10 false ● 3.01,1.854 3.219,2.146 0.208,0.292 18 false 6 3.719,1.531 3.927,1.823 0.208,0.292 18 false 5 6.646,0.552 6.854,0.844 0.208,0.292 10 false *1 4.448,1.792 4.656,2.083 0.208,0.292 18 false 1 3.823,0 4.031,0.292 0.208,0.292 18 false 7 1.594,0.51 1.802,0.802 0.208,0.292 18 false 8 6.448,2.094 6.656,2.385 0.208,0.292 18 false 2 6.24,1.531 6.448,1.823 0.208,0.292 18 false 3 2.208,2.406 2.417,2.698 0.208,0.292 18 false 4 2.083,2.469 2.24,2.667 0.156,0.198 10 false ● 0.865,1.063 1.865,1.302 1,0.24 8 false 5.5 (56, 49 in.*lbf) 5.073,0.344 6.073,0.583 1,0.24 8 false 5.5 (56, 49 in.*lbf)

Procedure Part Name Code
Z101186

Z101188

Z101187

1 NO. 1 ROOF RACK SUPPORT PLATE 63441B (Click here) - -
2 FRONT ROOF RACK BRACKET 63186A (Click here) - -
3 REAR NO. 1 ROOF RACK BRACKET 63188B (Click here) - -
4 CENTER ROOF RACK SUPPORT 63478 (Click here) - -
5 REAR ROOF RACK LEG SUB-ASSEMBLY - - - -
6 FRONT ROOF RACK LEG SUB-ASSEMBLY - - - -
7 NO. 2 ROOF SIDE GARNISH LID 75634 - - -
8 NO. 1 ROOF SIDE GARNISH LID 75632A - - -

*1 ROOF RACK - -
V100146

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

CAUTION / NOTICE / HINT

HINT:
·

Use the same procedure for the RH side and LH side.

·

The following procedure is for the LH side.



PROCEDURE

Hide 63441B 1.INSTALL NO. 1 ROOF RACK SUPPORT PLATE

a.
B612695
5.396,1.083 5.635,1.427 true 5.625,1.479 5.854,1.677 0.229,0.198 10 false *a 0.781,0.229 1.042,0.5 0.26,0.271 18 false i 3.823,0.24 4.49,0.563 0.667,0.323 18 false ii, iii
*a Location Line - -


i.

Clean the surface of the roof rack.

1. Using a heat light, heat the roof rack.

Standard:
Item Temperature Item Temperature
Roof Rack 20 to 30°C (68 to 86°F) - -


CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the roof rack excessively.


2. Remove any remaining double-sided tape from the roof rack.

3. Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the No. 1 roof rack support plate with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.




ii.

Apply primer to the roof rack.

1. Apply primer to the roof rack on the installation area of the No. 1 roof rack support plate using a brush or felt.

NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Do not touch surfaces to which primer has been applied until the roof rack has been attached.



2. Let the primer dry sufficiently.

Recommended drying time:

10 minutes or more (at 23°C (73°F))


NOTICE:

Do not touch applied surfaces until the primer is dry.



iii.

Install a new No. 1 roof rack support plate.

1. Using a heat light, heat the roof rack.

Standard:
Item Temperature Item Temperature
Roof Rack 20 to 30°C (68 to 86°F) - -


CAUTION:
·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the roof rack excessively.


2. Remove the release paper from the No. 1 roof rack support plate.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.


3. Install the No. 1 roof rack support plate as shown in the illustration.

HINT:
·

Install the No. 1 roof rack support plate along the location line on the roof rack.

·

Press the No. 1 roof rack support plate firmly to install it.





Hide 63186A 2.INSTALL FRONT ROOF RACK BRACKET

a.
B612696
6.229,1.042 6.354,1.354 true 5.042,0.813 4.698,0.427 true 4.531,0.313 4.76,0.531 0.229,0.219 10 false *a 6.302,1.396 6.521,1.604 0.219,0.208 10 false *a 0.781,0.229 1.042,0.5 0.26,0.271 18 false i 3.813,0.219 4.417,0.552 0.604,0.333 18 false ii, iii
*a Location Line - -


i.

Clean the surface of the roof rack.

1. Using a heat light, heat the roof rack.

Standard:
Item Temperature Item Temperature
Roof Rack 20 to 30°C (68 to 86°F) - -


CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the roof rack excessively.


2. Remove any remaining double-sided tape from the roof rack.

3. Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the front roof rack bracket with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.




ii.

Apply primer to the roof rack.

1. Apply primer to the roof rack on the installation area of the front roof rack bracket using a brush or felt.

NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Do not touch surfaces to which primer has been applied until the roof rack has been attached.



2. Let the primer dry sufficiently.

Recommended drying time:

10 minutes or more (at 23°C (73°F))


NOTICE:

Do not touch applied surfaces until the primer is dry.



iii.

Install a new front roof rack bracket.

1. Using a heat light, heat the roof rack.

Standard:
Item Temperature Item Temperature
Roof Rack 20 to 30°C (68 to 86°F) - -


CAUTION:
·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the roof rack excessively.


2. Remove the release paper from the front roof rack bracket.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.


3. Install the front roof rack bracket as shown in the illustration.

HINT:
·

Install the front roof rack bracket along the location line on the roof rack.

·

Press the front roof rack bracket firmly to install it.





Hide 63188B 3.INSTALL REAR NO. 1 ROOF RACK BRACKET

a.
B612697
5.75,0.906 6.135,0.521 true 4.958,0.854 4.708,0.427 true 4.521,0.323 4.833,0.479 0.313,0.156 10 false *a 6.188,0.406 6.5,0.563 0.313,0.156 10 false *a 0.781,0.229 1.042,0.5 0.26,0.271 18 false i 3.813,0.219 4.385,0.531 0.573,0.313 18 false ii, iii
*a Location Line - -


i.

Clean the surface of the roof rack.

1. Using a heat light, heat the roof rack.

Standard:
Item Temperature Item Temperature
Roof Rack 20 to 30°C (68 to 86°F) - -


CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the roof rack excessively.


2. Remove any remaining double-sided tape from the roof rack.

3. Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the rear No. 1 roof rack bracket with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.




ii.

Apply primer to the roof rack.

1. Apply primer to the roof rack on the installation area of the rear No. 1 roof rack bracket using a brush or felt.

NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Do not touch surfaces to which primer has been applied until the roof rack has been attached.



2. Let the primer dry sufficiently.

Recommended drying time:

10 minutes or more (at 23°C (73°F))


NOTICE:

Do not touch applied surfaces until the primer is dry.



iii.

Install a new rear No. 1 roof rack bracket.

1. Using a heat light, heat the roof rack.

Standard:
Item Temperature Item Temperature
Roof Rack 20 to 30°C (68 to 86°F) - -


CAUTION:
·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the roof rack excessively.


2. Remove the release paper from the rear No. 1 roof rack bracket.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.


3. Install the rear No. 1 roof rack bracket as shown in the illustration.

HINT:
·

Install the rear No. 1 roof rack bracket along the location line on the roof rack.

·

Press the rear No. 1 roof rack bracket firmly to install it.





Hide 63478 4.INSTALL CENTER ROOF RACK SUPPORT

a.
B583038
5.594,0.75 5.917,0.427 true 4.677,1.177 4.833,0.99 true 4.573,1.188 4.781,1.365 0.208,0.177 10 true *a 5.979,0.292 6.188,0.469 0.208,0.177 10 false *a 0.802,0.229 1.156,0.594 0.354,0.365 18 false i 3.844,0.229 4.583,0.625 0.74,0.396 18 false ii, iii
*a Location Line - -


i.

Clean the surface of the roof rack.

1. Using a heat light, heat the roof rack.

Standard:
Item Temperature Item Temperature
Roof Rack 20 to 30°C (68 to 86°F) - -


CAUTION:
E306500C23
2.365,2 2.698,2 false 0.5,2.333 0.5,2.667 true 0.427,2.708 0.74,2.865 0.313,0.156 10 false *a 2.76,1.927 3.073,2.083 0.313,0.156 10 false *b
*a Heated Part
*b Heat Light


·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the roof rack excessively.


2. Remove any remaining double-sided tape from the roof rack.

3. Wipe off any tape adhesive residue with cleaner.

NOTICE:
·

Installing the center roof rack support with some double-sided tape remaining may cause poor adhesion. Perform this procedure until the tape is sufficiently removed.

·

Make sure to use a cloth when removing. Using a screwdriver, etc., may cause damage and poor adhesion.




ii.

Apply primer to the roof rack.

1. Apply primer to the roof rack on the installation area of the center roof rack support using a brush or felt.

NOTICE:
·

Replace the brush or felt if it is dirty or has become hardened.

·

Do not touch surfaces to which primer has been applied until the roof rack has been attached.



2. Let the primer dry sufficiently.

Recommended drying time:

10 minutes or more (at 23°C (73°F))


NOTICE:

Do not touch applied surfaces until the primer is dry.



iii.

Install a new center roof rack support.

1. Using a heat light, heat the roof rack.

Standard:
Item Temperature Item Temperature
Roof Rack 20 to 30°C (68 to 86°F) - -


CAUTION:
·

Do not touch the heat light and heated parts.

·

Touching the heat light may result in burns.

·

Touching heated parts for a long time may result in burns.



NOTICE:

Do not heat the roof rack excessively.


2. Remove the release paper from the center roof rack support.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.


3. Install the center roof rack support as shown in the illustration.

HINT:
·

Install the center roof rack support along the location line on the roof rack.

·

Press the center roof rack support firmly to install it.





Hide 63474 5.INSTALL REAR ROOF RACK LEG SUB-ASSEMBLY

Torque:
5.5 N*m (56 kgf*cm, 49 in.*lbf)

Hide 63472 6.INSTALL FRONT ROOF RACK LEG SUB-ASSEMBLY

Torque:
5.5 N*m (56 kgf*cm, 49 in.*lbf)

Hide 75634 7.INSTALL NO. 2 ROOF SIDE GARNISH LID

Hide 75632A 8.INSTALL NO. 1 ROOF SIDE GARNISH LID