RM38T0EC _54 Brake _115206 BRAKE (FRONT) _0510705 FRONT BRAKE A

BRAKE (FRONT) FRONT BRAKE REASSEMBLY

CAUTION / NOTICE / HINT

COMPONENTS (REASSEMBLY)

1.667,0.333 2.667,0.5 1,0.167 1.625,0.292 2.708,0.542 1.083,0.25 3.896,3.229 3.896,2.896 false 4.979,3.875 4.979,3.542 false 5.896,4.385 5.896,4.052 false 0.927,1.365 0.927,1.031 false 1.375,1.063 1.5,0.417 1.5,0.417 1.667,0.417 false 3.25,1.667 3.583,1.667 false 5.063,3.885 5.313,4.156 0.25,0.271 18 false 4 0.854,1.406 1.104,1.677 0.25,0.271 18 false 2 4.063,3.25 4.313,3.521 0.25,0.271 18 false 3 3.948,3.292 4.104,3.49 0.156,0.198 10 false ● 6.063,4.417 6.313,4.688 0.25,0.271 18 false 5 3.135,0.292 3.385,0.563 0.25,0.271 18 false 1 1.719,0.354 2.719,0.51 1,0.156 8 false 8.3 (85, 73 in.*lbf) 5.917,4.479 6.073,4.677 0.156,0.198 10 false ● 3.656,1.563 3.969,1.76 0.313,0.198 10 false *1

Procedure		Part Name Code
1	FRONT DISC BRAKE BLEEDER PLUG	47547B	(202201,999999,_54,_115206,_0510705,RM1000000020AH7_04_0001,)	-	-
2	FRONT DISC BRAKE BLEEDER PLUG CAP	31478B	-	-	-
3	PISTON SEAL	-	(202201,999999,_54,_115206,_0510705,RM1000000020AH7_04_0003,)	-	-
4	FRONT DISC BRAKE PISTON	47731	(202201,999999,_54,_115206,_0510705,RM1000000020AH7_04_0004,)	-	-
5	CYLINDER BOOT	-	(202201,999999,_54,_115206,_0510705,RM1000000020AH7_04_0005,)	-	-

*1	FRONT DISC BRAKE CYLINDER	-	-
	Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": Nm (kgfcm, ft.*lbf)	●	Non-reusable part
	Lithium soap base glycol grease	-	-

CAUTION / NOTICE / HINT

PROCEDURE

Hide Display 47547B 1.TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

2.344,0.177 2.625,0.531 0.281,0.354 18 false i

Temporarily install the front disc brake bleeder plug to the front disc brake cylinder.

HINT:: Fully tighten the front disc brake bleeder plug after bleeding the system.

Hide Display 31478B 2.INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

Hide Display 3.INSTALL PISTON SEAL

4.844,1.135 5.063,0.958 false 4.688,0.854 4.906,0.677 false 5.104,0.865 5.417,1.063 0.313,0.198 10 false *1 4.958,0.552 5.271,0.75 0.313,0.198 10 false *2 0.563,0.073 0.844,0.427 0.281,0.354 18 false i 3.573,0.052 3.854,0.406 0.281,0.354 18 false ii

*1	Piston Seal	*2	Front Disc Brake Cylinder
	Lithium Soap Base Glycol Grease	-	-

Apply a light layer of lithium soap base glycol grease to the entire circumference of a new piston seal.

ii.

Install the piston seal to the front disc brake cylinder.

NOTICE:: Securely install the piston seal into the groove of the front disc brake cylinder.

Hide Display 47731 4.INSTALL FRONT DISC BRAKE PISTON

3.031,0.396 3.302,0.396 false 2.969,1.281 3.24,1.281 false 2.125,0.135 2.406,0.49 0.281,0.354 18 false i 2.146,0.927 2.427,1.281 0.281,0.354 18 false ii 3.333,0.688 3.615,1.042 0.281,0.354 18 false iii 4.917,0.146 5.198,0.5 0.281,0.354 18 false iv 3.344,0.302 3.656,0.5 0.313,0.198 10 false *1 3.271,1.177 3.583,1.375 0.313,0.198 10 false *2

*1	Cylinder Boot	*2	Front Disc Brake Piston
	Lithium Soap Base Glycol Grease	-	-

Apply a light layer of lithium soap base glycol grease to the entire circumference of a new cylinder boot.

ii.

Apply a light layer of lithium soap base glycol grease to the contact surfaces of the front disc brake piston.

iii.

Install the cylinder boot to the front disc brake piston.

NOTICE:: Securely install the cylinder boot into the groove of the front disc brake piston.

iv.

Install the front disc brake piston to the front disc brake cylinder.

NOTICE:: Do not forcibly install the front disc brake piston into the front disc brake cylinder.

Hide Display 5.INSTALL CYLINDER BOOT

3.146,1.271 3.146,0.875 true 2.792,0.313 3.156,0.427 false 2.229,1.385 2.417,1.219 false 3.094,1.302 3.406,1.5 0.313,0.198 10 false *1 2.635,0.219 2.948,0.417 0.313,0.198 10 false *2 2.073,1.333 2.385,1.531 0.313,0.198 10 false *3 1.708,0.125 1.99,0.479 0.281,0.354 18 false i

*1	Cylinder Boot	*2	Front Disc Brake Piston
*3	Front Disc Brake Cylinder	-	-

Install the cylinder boot to the front disc brake cylinder as shown in the illustration.

NOTICE:: ·

Securely install the cylinder boot into the groove of the front disc brake cylinder and front disc brake piston.

·

Do not damage the cylinder boot.